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Senior Process Development Engineer Jobs in Somerville, MA

Senior Photonics Process Engineer

Cambridge, MA ยท On-site

$125K - $185K/yr

As a Senior Photonics Process Development Engineer , you will be a key player in driving the development, optimization, and scaling of fabrication processes on the TFLN platform, working closely with ...

Sr Process Engineer

Wilmington, MA ยท Hybrid

$113K - $147K/yr

As a Senior Process Engineer - Electronics Assembly here at Honeywell Aerospace, you will be ... Lead development, qualification, and continuous improvement of electronics assembly processes (SMT ...

Sr Process Engineer

Medford, MA ยท Hybrid

$108K - $140K/yr

As a Senior Process Engineer - Electronics Assembly here at Honeywell Aerospace, you will be ... Lead development, qualification, and continuous improvement of electronics assembly processes (SMT ...

Sr Process Engineer

Lexington, MA ยท Hybrid

$116K - $151K/yr

As a Senior Process Engineer - Electronics Assembly here at Honeywell Aerospace, you will be ... Lead development, qualification, and continuous improvement of electronics assembly processes (SMT ...

Sr Process Engineer

Lynnfield, MA ยท Hybrid

$109K - $142K/yr

As a Senior Process Engineer - Electronics Assembly here at Honeywell Aerospace, you will be ... Lead development, qualification, and continuous improvement of electronics assembly processes (SMT ...

Sr Process Engineer

Winchester, MA ยท Hybrid

$110K - $142K/yr

As a Senior Process Engineer - Electronics Assembly here at Honeywell Aerospace, you will be ... Lead development, qualification, and continuous improvement of electronics assembly processes (SMT ...

Sr Process Engineer

Reading, MA ยท Hybrid

$109K - $141K/yr

As a Senior Process Engineer - Electronics Assembly here at Honeywell Aerospace, you will be ... Lead development, qualification, and continuous improvement of electronics assembly processes (SMT ...

Sr Process Engineer

Stoneham, MA ยท Hybrid

$113K - $147K/yr

As a Senior Process Engineer - Electronics Assembly here at Honeywell Aerospace, you will be ... Lead development, qualification, and continuous improvement of electronics assembly processes (SMT ...

Sr Process Engineer

Burlington, MA ยท Hybrid

$113K - $146K/yr

As a Senior Process Engineer - Electronics Assembly here at Honeywell Aerospace, you will be ... Lead development, qualification, and continuous improvement of electronics assembly processes (SMT ...

Sr Process Engineer

Woburn, MA ยท Hybrid

$113K - $147K/yr

As a Senior Process Engineer - Electronics Assembly here at Honeywell Aerospace, you will be ... Lead development, qualification, and continuous improvement of electronics assembly processes (SMT ...

Sr Process Engineer

Malden, MA ยท Hybrid

$108K - $140K/yr

As a Senior Process Engineer - Electronics Assembly here at Honeywell Aerospace, you will be ... Lead development, qualification, and continuous improvement of electronics assembly processes (SMT ...

Sr Process Engineer

Pinehurst, MA ยท Hybrid

$113K - $146K/yr

As a Senior Process Engineer - Electronics Assembly here at Honeywell Aerospace, you will be ... Lead development, qualification, and continuous improvement of electronics assembly processes (SMT ...

Sr Process Engineer

Melrose, MA ยท Hybrid

$112K - $144K/yr

As a Senior Process Engineer - Electronics Assembly here at Honeywell Aerospace, you will be ... Lead development, qualification, and continuous improvement of electronics assembly processes (SMT ...

Sr Process Engineer

Wakefield, MA ยท Hybrid

$109K - $141K/yr

As a Senior Process Engineer - Electronics Assembly here at Honeywell Aerospace, you will be ... Lead development, qualification, and continuous improvement of electronics assembly processes (SMT ...

Sr Process Engineer

Bedford, MA ยท Hybrid

$109K - $141K/yr

As a Senior Process Engineer - Electronics Assembly here at Honeywell Aerospace, you will be ... Lead development, qualification, and continuous improvement of electronics assembly processes (SMT ...

Showing results 21-40

Senior Process Development Engineer information

See Somerville, MA salary details

$81.8K

$132.2K

$186.1K

How much do senior process development engineer jobs pay per year?

As of Aug 12, 2026, the average yearly pay for senior process development engineer in Somerville, MA is $132,172.00, according to ZipRecruiter salary data. Most workers in this role earn between $113,500.00 and $146,800.00 per year, depending on experience, location, and employer.

What does a senior process development engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What are the key skills and qualifications needed to thrive as a senior process development engineer?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

What are some common challenges a senior process development engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

What are popular job titles related to Senior Process Development Engineer jobs in Somerville, MA? For Senior Process Development Engineer jobs in Somerville, MA, the most frequently searched job titles are:
What job categories do people searching Senior Process Development Engineer jobs in Somerville, MA look for? The top searched job categories for Senior Process Development Engineer jobs in Somerville, MA are:
What cities near Somerville, MA are hiring for Senior Process Development Engineer jobs? Cities near Somerville, MA with the most Senior Process Development Engineer job openings:
Infographic showing various Senior Process Development Engineer job openings in Somerville, MA as of August 2026, with employment types broken down into 1% As Needed, 82% Full Time, 15% Part Time, and 2% Contract. Highlights an 91% Physical, 3% Hybrid, and 6% Remote job distribution, with an average salary of $132,172 per year, or $63.5 per hour.

Senior Photonics Process Engineer

HyperLight

Cambridge, MA โ€ข On-site

$125K - $185K/yr

Full-time

Medical, Dental, Vision, Life, Retirement

Re-posted 22 days ago


Job description

HyperLight is at the forefront of the commercialization of thin-film lithium niobate (TFLN) integrated photonics - a material and process technology that is enabling high-performance, scalable optical components across AI/datacom infrastructure, hyperscale computing, quantum computing, sensing, and more. Founded in 2018 and backed by leading venture capital, we've built a team and a platform focused on real-world mass deployment of TFLN photonics technology.

At the core of our work is the TFLN Chiplet™ platform — a modular, integrated architecture designed for scalability, manufacturability, and seamless integration into complex systems. It offers a rare combination of extraordinary performance and industrial readiness, enabling system developers across applications to deploy the technology fast and ready. We partner with our customers and suppliers from conceptualization, design, and prototyping phases, all the way through mass production to ensure smooth and rapid deployment of TFLN photonic technology.

If you are interested in pushing the limits of integrated photonics devices and revolutionizing their applications through hardware and process innovation, we are looking for you to join HyperLight's growing team as a Senior Photonics Process Development Engineer. This role bridges fabrication process development for our emerging applications customer market with the opportunity for direct customer interaction. We are seeking highly motivated individuals who enjoy problem solving and will thrive in a collaborative environment.

Join us to make a real-world impact in a fast-paced, collaborative, and high-growth environment!

As a Senior Photonics Process Development Engineer, you will be a key player in driving the development, optimization, and scaling of fabrication processes on the TFLN platform, working closely with customers from quantum computing and other emerging applications to understand their needs and translating them practically to scalable fabrication processes. You will take ownership of advanced process node development, manage and execute complex process variations for performance improvement, and ensure that customer needs are met with timely execution. You will have the opportunity to work cross-functionally within HyperLight and interface with both customers and suppliers.

As part of your responsibilities, you will:

  • Explore, define, and optimize next-generation and custom fabrication processes for a high performance TFLN PIC platform
  • Work closely with both customers and suppliers in developing processes to meet both near- and long-term performance metrics
  • Coordinate with internal teams across design, test, and production for management of development tapeouts, production, and wafer-level testing

Requirements

  • PhD in Electrical Engineering, Applied Physics, Materials Science, Physics, or related fields (or Masters with 3+ years of experience)
  • Experience in integrated photonics, semiconductors, or microelectronics fabrication
  • Track record in developing and optimizing new nanofabrication processes, ideally with focus on improving optical propagation loss
  • Previous experience with TFLN fabrication is preferred
  • Strong problem-solving and critical thinking skills
  • Excellent communication skills and the ability to work collaboratively
  • Experience working in fabless companies is a plus
  • Fluency in both English and Mandarin is a must
  • Authorization to work in the US

Benefits

  • Competitive market-based compensation (Salary range $125,000 - $185,000 per year)
  • Comprehensive health coverage, including medical, vision, and dental plans for individuals and families
  • 401(k) retirement plans with employee matching
  • Paid Parental Leave
  • Life and disability insurance
  • Commuter benefits and subsidies
  • Professional growth and mentorship opportunities

This role is in-person at HyperLight's office in Cambridge, MA. Authorization to work in the US is required.

HyperLight is an equal opportunity employer. All applicants will be considered for employment without attention to race, color, religion, sex, sexual orientation, gender identity, national origin, veteran or disability status. HyperLight is committed to providing reasonable accommodations to individuals with disabilities during our hiring process. If you need assistance or an accommodation, please contact us at HR@hyperlightcorp.com.