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Senior Process Development Engineer Jobs in Acton, MA

An exciting opportunity exists at Raytheon for a Sr. Process Development Engineer to join our III-V process development team working on gallium nitride-based devices and III-V focal plane array ...

An exciting opportunity exists at Raytheon for a Sr. Process Development Engineer to join our III-V process development team working on gallium nitride-based devices and III-V focal plane array ...

You will work with more senior process engineers to plan and execute larger experiments, while also partnering with process development team members to generate data, maintain accurate records, and ...

New

Senior Process Engineer

Boston, MA · On-site

$120K - $180K/yr

Senior Process Engineer | Boston, MA | $120 - 180k We are partnered with a company that produces ... D into reliable, production-ready manufacturing processes. In this role, you'll partner closely ...

Senior Process Engineer

Salem, NH · On-site

$103K - $134K/yr

The Senior Process Engineer serves as a technical leader within the organization, partnering cross ... Partner with Program teams and customers on product design and process development to support new ...

Senior Process Engineer

Salem, NH · On-site

$103K - $134K/yr

The Senior Process Engineer serves as a technical leader within the organization, partnering cross ... Partner with Program teams and customers on product design and process development to support new ...

As a Senior Photonics Process Development Engineer , you will be a key player in driving the development, optimization, and scaling of fabrication processes on the TFLN platform, working closely with ...

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Senior Process Development Engineer information

See Acton, MA salary details

$82.6K

$133.3K

$187.7K

How much do senior process development engineer jobs pay per year?

As of Jul 26, 2026, the average yearly pay for senior process development engineer in Acton, MA is $133,348.00, according to ZipRecruiter salary data. Most workers in this role earn between $114,500.00 and $148,100.00 per year, depending on experience, location, and employer.

What does a Senior Process Development Engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What are the key skills and qualifications needed to thrive as a Senior Process Development Engineer, and why are they important?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

What engineers make $500,000 a year?

Senior Process Development Engineers in specialized industries such as semiconductor manufacturing, aerospace, or pharmaceuticals can reach or exceed a $500,000 annual salary, especially with extensive experience, advanced skills, and leadership roles. High compensation often includes bonuses, stock options, or profit sharing, and requires expertise in process optimization, automation tools, and project management.

Can you make $250,000 as an engineer?

Senior Process Development Engineers in high-demand industries or with extensive experience and specialized skills can earn salaries approaching or exceeding $250,000 annually, especially with bonuses and stock options. However, such compensation levels are typically found in senior roles at large companies or in regions with high living costs, and may require advanced certifications and a strong track record of project success.

What are some common challenges a Senior Process Development Engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

What engineers make $200,000 a year?

Senior Process Development Engineers in industries such as semiconductor, pharmaceutical, or aerospace often earn $200,000 or more annually, especially with extensive experience, specialized skills, and advanced certifications. Compensation can vary based on location, company size, and individual expertise, with some roles including bonuses and stock options.

What engineers make $300,000 a year?

Senior Process Development Engineers in industries like semiconductor manufacturing, aerospace, or pharmaceuticals can earn $300,000 or more annually, especially with extensive experience, specialized skills, and advanced certifications. High compensation often includes bonuses, stock options, or other incentives, particularly in competitive or high-demand sectors.
What are popular job titles related to Senior Process Development Engineer jobs in Acton, MA? For Senior Process Development Engineer jobs in Acton, MA, the most frequently searched job titles are:
Infographic showing various Senior Process Development Engineer job openings in Acton, MA as of July 2026, with employment types broken down into 1% As Needed, 80% Full Time, 15% Part Time, and 4% Contract. Highlights an 89% Physical, 3% Hybrid, and 8% Remote job distribution, with an average salary of $133,348 per year, or $64.1 per hour.
Senior Process Development Engineer

Senior Process Development Engineer

Raytheon

Andover, MA

$105K - $136K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 26 days ago


Raytheon rating

9.0

Company rating: 9.0 out of 10

Based on 98 frontline employees who took The Breakroom Quiz

5th of 535 rated manufacturers


Job description

Date Posted:

2026-07-15

Country:

United States of America

Location:

US-MA-ANDOVER-AR2 ~ 362 Lowell St ~ AR2 PLYMOUTH BLDG

Position Role Type:

Onsite

U.S. Citizen, U.S. Person, or Immigration Status Requirements:

U.S. citizenship is required, as only U.S. citizens are authorized to access information under this program/contract.

Security Clearance Type:

DoD Clearance: Secret

Security Clearance Status:

Active and existing security clearance required after day 1

At Raytheon, the foundation of everything we do is rooted in our values and a higher calling – to help our nation and allies defend freedoms and deter aggression.  We bring the strength of more than 100 years of experience and renowned engineering expertise to meet the needs of today’s mission and stay ahead of tomorrow’s threat.  Our team solves tough, meaningful problems that create a safer, more secure world. 

Job Summary:

An exciting opportunity exists at Raytheon for a Sr. Process Development Engineer to join our III-V process development team working on gallium nitride-based devices and III-V focal plane array fabrication within the Microelectronics / Module Design & Foundry Services Department.  This role requires a broad understanding of microelectronics processing techniques such as deposition, etch, photolithography, metrology, and process characterization with expertise in one or more of these areas. 

As a member of the AMS Department, the individual in this role will support and execute process development efforts, assist in process sustainment, improve product yield, develop new processes and device capabilities, and assist in the creation of new technology discriminators in a III-V semiconductor wafer foundry. The chosen candidate is expected to be an innovative and creative thinker capable of probing issues and reaching solutions both independently and in a team environment.  A significant portion of the role involves developing proof of concept demonstrations of novel semiconductor processes, identifying the yield and process improvement opportunities that exist, gathering sponsorship and team resources, and executing on continuous improvement activities.  Presence on the foundry floor is essential for improving various processes and quick resolution of technical issues.  An ideal candidate should possess a willingness to learn processes and fabrication techniques, tackle simple and challenging problems alike, engage coworkers, question processes, and find ways to continuously improve the way things are done.  The role requires a large degree of multitasking with attention to detail while managing priorities depending on the nature of the problems and the commitments to customers or program leads.

This role will be 100% on-site and based in Andover, MA.

What You Will Do:

  • Processing wafers to create FETs, MMICs, and FPAs in a cleanroom environment.

  • Expected to work well in small, cross-functional teams, assist in pursuing contract R&D, and assist in transitioning processes into production.

  • May manage small projects or processes within area of responsibility.

  • Work autonomously with limited oversight.

  • May provide input or guidance to lower-level professionals with tasks and assignments.

  • Influences others regarding policies, practices, and procedures.

  • Communicates with parties within and outside of own department. May have responsibility for communicating with parties external to the organization (e.g.,customers, vendors, etc.).

Qualifications You Must Have:

  • Typically a Bachelor’s in Science, Technology, Engineering, or Mathematics (STEM).

  • 5 years of prior work experience semiconductor processing techniques such as:  photolithography, dry etching, metals evaporation, and optical or scanning electron microscope inspections OR a Master’s in STEM and 3 years of prior work experience OR a PhD in STEM.

  • The ability to obtain and maintain a U.S. government issued security clearance is required. U.S. citizenship is required, as only U.S. citizens are eligible for a security clearance.

Qualifications We Prefer:

  • Master’s or PhD in STEM. 

  • Clearly and succinctly document and present process development status in a team meeting.

  • Experience troubleshooting a wide range of fabrication equipment in addition to establishing equipment qualification and preventative maintenance procedures.

  • Experience with statistical process control and lean manufacturing methods (eg, Six Sigma).

  • Experience related to semiconductor processing, device physics, and data analysis.

  • Experience utilizing data analysis software packages (e.g. MATLAB, Python, SQL, JMP).

  • Collaborate and lead and coordinate technical projects with cross-functional teams.

  • Experience with characterizing, understanding, and improving semiconductor device performance and reliability.

What We Offer:

Our values drive our actions, behaviors, and performance with a vision for a safer, more connected world. At RTX we value: Trust, Respect, Accountability, Collaboration, and Innovation.

As part of our commitment to maintaining a secure hiring process, candidates may be asked to attend select steps of the interview process in-person at one of our office locations, regardless of whether the role is designated as on-site, hybrid or remote.

The salary range for this role is 86,800 USD - 165,200 USD. The salary range provided is a good faith estimate representative of all experience levels. RTX considers several factors when extending an offer, including but not limited to, the role, function and associated responsibilities, a candidate’s work experience, location, education/training, and key skills. Hired applicants may be eligible for benefits, including but not limited to, medical, dental, vision, life insurance, short-term disability, long-term disability, 401(k) match, flexible spending accounts, flexible work schedules, employee assistance program, Employee Scholar Program, parental leave, paid time off, and holidays. Specific benefits are dependent upon the specific business unit as well as whether or not the position is covered by a collective-bargaining agreement. Hired applicants may be eligible for annual short-term and/or long-term incentive compensation programs depending on the level of the position and whether or not it is covered by a collective-bargaining agreement. Payments under these annual programs are not guaranteed and are dependent upon a variety of factors including, but not limited to, individual performance, business unit performance, and/or the company’s performance. This role is a U.S.-based role. If the successful candidate resides in a U.S. territory, the appropriate pay structure and benefits will apply. RTX anticipates the application window closing approximately 40 days from the date the notice was posted. However, factors such as candidate flow and business necessity may require RTX to shorten or extend the application window.

RTX is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability or veteran status, or any other applicable state or federal protected class. RTX provides affirmative action in employment for qualified Individuals with a Disability and Protected Veterans in compliance with Section 503 of the Rehabilitation Act and the Vietnam Era Veterans’ Readjustment Assistance Act.

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