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Senior Process Development Engineer Jobs in Pleasanton, CA

Senior Process Engineer

Milpitas, CA ยท On-site

$100K - $135K/yr

The Senior Process Engineer will perform IC Assembly process development and improvement directly resulting in increased efficiency and quality on the production floor . This will be achieved through ...

As the Senior Process Development Engineer, you will lead all aspects of development engineering, work with contract manufacturers, for our high-power CW lasers and their packages. This position ...

Senior Process Engineer

Palo Alto, CA ยท On-site

$120 - $160/hr

Job Summary The Senior Process Engineer will support the development of a new silicon photonic product. They will drive the processes needed to deliver a Photonic Integrated Circuits (PIC) that meets ...

Senior Process Engineer

Fremont, CA ยท On-site

$98K - $141K/yr

We are looking for a Senior Process Engineer to join our team in one of today's most exciting ... Work in cross-functional teams with Quality, Product Development, and Manufacturing team to develop ...

Senior Process Engineer

Fremont, CA ยท On-site

$98K - $141K/yr

We are looking for a Senior Process Engineer to join our team in one of today's most exciting ... Work in cross-functional teams with Quality, Product Development, and Manufacturing team to develop ...

Sr. Process Engineer

Hayward, CA ยท On-site

$119K - $154K/yr

The Senior Process Engineer will work cross-functionally to translate evolving process requirements ... Act as the primary engineering owner for assigned battery R&D equipment (e.g., gloveboxes, slurry ...

Showing results 41-60

Senior Process Development Engineer information

See Pleasanton, CA salary details

$83.5K

$134.8K

$189.8K

How much do senior process development engineer jobs pay per year?

As of Aug 17, 2026, the average yearly pay for senior process development engineer in Pleasanton, CA is $134,790.00, according to ZipRecruiter salary data. Most workers in this role earn between $115,700.00 and $149,700.00 per year, depending on experience, location, and employer.

What does a senior process development engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What are the key skills and qualifications needed to thrive as a senior process development engineer?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

What are some common challenges a senior process development engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

What are popular job titles related to Senior Process Development Engineer jobs in Pleasanton, CA?

For Senior Process Development Engineer jobs in Pleasanton, CA, the most frequently searched job titles are:

What job categories do people searching Senior Process Development Engineer jobs in Pleasanton, CA look for?

The top searched job categories for Senior Process Development Engineer jobs in Pleasanton, CA are:

What cities near Pleasanton, CA are hiring for Senior Process Development Engineer jobs?

Cities near Pleasanton, CA with the most Senior Process Development Engineer job openings:

Infographic showing various Senior Process Development Engineer job openings in Pleasanton, CA as of August 2026, with employment types broken down into 1% As Needed, 78% Full Time, 19% Part Time, and 2% Contract. Highlights an 89% Physical, 3% Hybrid, and 8% Remote job distribution, with an average salary of $134,790 per year, or $64.8 per hour.

Senior Process Engineer

Micross

Milpitas, CA โ€ข On-site

$100K - $135K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 11 days ago


Job description

Position Title: Senior Process Engineer

Reports To: General Manager

Department Name: Assembly Engineering

Location: Silicon Valley

Summary:

The Senior Process Engineer will perform IC Assembly process development and improvement directly resulting in increased efficiency and quality on the production floor. This will be achieved through process documentation, operator training, and design of experiments

Essential Duties & Responsibilities:

  • Assembly Engineering support for the Customer and Sales Group to review Customer requirements, and determine the correct process and materials to meet those requirements.
  • Daily interaction directly with customers with regard to technical issues and specification reviews.
  • Manage and define Assembly Processes relating to specific Products and/or Customers.
  • Responsible for conducting thorough Design of Experiments on new IC Assembly Processes with the goal of developing processes and enhancing productivity.
  • Provide DOE, SPC, and yield reporting in a clear and presentable format.
  • Collect Assembly yield data and perform yield analysis for production equipment and customer products.
  • Generate detailed reports and specifications documenting all experimental and process findings and procedures.
  • Assess existing processes and identify areas of improvement and solutions for these systems.
  • Evaluate and provide recommendations on new equipment that will enhance the current production capabilities.
  • Conduct root cause analysis and corrective actions related to process failures.
  • Identify and implement cost, quality, and yield improvements.
  • Flexible to perform other duties as assigned.

Other Duties & Responsibilities:

  • Perform or assist with any operations to maintain workflow, meet schedules and meet quality requirements.
  • Maintain safe work areas, comply with safety procedures, and follow equipment operating rules.
  • Follow clean room and other environmental precautions and procedures.
  • Participate in meetings and work groups to facilitate cross functional activities, communicate issues, obtain approvals, resolve problems, and maintain knowledge of new developments, requirements, and policies.
  • Comply with all quality and ITAR policies, practices, and procedures.
  • Participate in team efforts to achieve departmental and company goals.
  • Contribute to building a positive team spirit.
  • Communicate effectively with all levels of employees.
  • Protect confidential information by not communicating, disclosing, or using for benefit of 3rd parties.
  • Maintain the highest degree of honesty and integrity at all times.
  • Perform other related duties as assigned.

JOB REQUIREMENTS INCLUDE (List as required or preferred)

Education: Bachelor’s Degree in Engineering, Electrical, Mechanical, Material Science, or related field preferred;

Experience:

  • Advanced understanding of Semiconductor processes.
  • Hands-on Experience in Semiconductor Back End Process Engineering required.
  • Hands-on Experience in wafer thinning, dicing, die-attach, flip chip, and wire bonding preferred

Knowledge/Skills:

  • 10 years of Assembly Process Engineering experience, preferred Hands on in Die Attach, Wire Bond or Mold
  • Knowledge of basic AutoCAD or Solidworks preferred.
  • Statistical Process Control, Design of Experiments & FMEA experience are all highly desirable.
  • Detail-oriented, data entry accuracy, problem solver, good analytical skills, team player, multitask capability
  • General computer skills, including Microsoft Office Suite.
  • Strong written and verbal communication skills.

At Micross, our Core Values of integrity, communication, teamwork, quality and execution, self-discipline and accountability are cultivated throughout all levels of the organization. Micross provides a challenging and enjoyable workplace for members and supports the needs of the community.

Micross provides competitive benefits including medical, HSA and FSA plans, dental, vision, company paid basic Life Insurance, Employee Assistance Program (EAP), 401k with employer match, paid leave, vacation, holidays, generous tuition assistance, 529 College Savings, Pet insurance, Legal insurance, and a range of well-being programs available.



Citizenship: Must be a United States Citizen in order to work on sensitive military and aerospace programs.

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SUPERVISORY RESPONSIBILITIES

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