ZipRecruiter

Log In

1

Senior Process Development Engineer Jobs in Hopkinton, MA

QUANTERIX CORP

Sr. Process Engineer

Billerica, MA · On-site

$105K - $130K/yr

Sr. Process Engineer Billerica, MA Quanterix is a global leader in ultra-sensitive biomarker ... In this critical role, this individual will drive the development and deployment of our IVD reagent ...

Parker

R&D Process Development Engineer

Woburn, MA · On-site

Develops detailed process documentation in collaboration with R&D, Process Engineering, and Automation Engineering to scale-up and launch new products. * Technical resource for troubleshooting ...

Quanterix

Sr. Process Engineer

Billerica, MA · On-site +1

$105K - $130K/yr

Sr. Process EngineerBillerica, MA Quanterix is a global leader in ultra-sensitive biomarker ... D on IVD and RUO product development. * Write documentation for IVD and RUO products and processes.

Socket.dev

Senior Process Engineer

Billerica, MA · On-site

$150 - $200/hr

THE ROLE E Ink is seeking a Senior Process Engineer to lead the design, development, and global deployment of automated production processes to support high-volume manufacturing. This role sits at ...

Posted today

The CCS Companies

Senior Process Engineer

Norwood, MA · On-site

$117K - $152K/yr

The Senior Process Engineer will develop, oversee and maintain high profile projects and workflows. This individual will serve as an intermediary between the Executive, Business, Operation and ...

New

E Ink

Senior Process Engineer

Billerica, MA · On-site

$110K - $142K/yr

THE ROLE E Ink's Development Group is looking for an experienced Coating Engineer to join the Coating and Lamination Process development team. As a member of this team, this individual will work on ...

E Ink

Senior Process Engineer

Billerica, MA · On-site

$110K - $142K/yr

THE ROLE E Ink's Development Group is looking for an experienced Coating Engineer to join the Coating and Lamination Process development team. As a member of this team, this individual will work on ...

Affinity Recruiting

Sr. Process Engineer

Norwood, MA · Hybrid

$117K - $152K/yr

We are looking for a Thick Film Sr Process Engineer! Competitive pay with an excellent benefits ... Must be an expert in the manufacturing/process engineering and development of Hybrid Microcircuits ...

Form Energy

Senior Process Engineer, R&D

Somerville, MA · On-site

$113K - $146K/yr

Role Description Form Energy is hiring a Senior Process Engineer to join our Core Technology ... Triage existing line capabilities against new product revisions and custom R&D experiments.

previous page

Showing results 41-60

All JobsProcess Development Engineer JobsSenior Process Development Engineer JobsSenior Process Development Engineer Jobs in Hopkinton, MA

Senior Process Development Engineer information

See Hopkinton, MA salary details

$82.4K

$133.1K

$187.3K

How much do senior process development engineer jobs pay per year?

As of Sep 7, 2026, the average yearly pay for senior process development engineer in Hopkinton, MA is $133,073.00, according to ZipRecruiter salary data. Most workers in this role earn between $114,300.00 and $147,800.00 per year, depending on experience, location, and employer.

What does a senior process development engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What are the key skills and qualifications needed to thrive as a senior process development engineer?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

What are some common challenges a senior process development engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

What cities near Hopkinton, MA are hiring for Senior Process Development Engineer jobs?

Cities near Hopkinton, MA with the most Senior Process Development Engineer job openings:

Senior Process Development Engineer jobs near you
Infographic showing various Senior Process Development Engineer job openings in Hopkinton, MA as of August 2026, with employment types broken down into 1% As Needed, 77% Full Time, 18% Part Time, and 4% Contract. Highlights an 86% Physical, 3% Hybrid, and 11% Remote job distribution, with an average salary of $133,073 per year, or $64 per hour.

Senior Manufacturing Process Development Engineer, Medical

VulcanForms

Devens, MA • On-site

$101K - $138K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 18 days ago

Job description

About Us
Founded in 2015 to develop the world's first industrially scalable laser metal additive manufacturing solution, VulcanForms is reshaping how the world manufactures critical products. We build and operate advanced digital infrastructure that enables innovation, accelerates growth, and supports sustainability across aerospace, defense, medical, and other essential industries. Through our vertically integrated capabilities, including scalable additive manufacturing and precision machining, we deliver true end-to-end production at scale by combining cutting-edge technology with a foundation of proven industrial craftsmanship. Our team brings deep expertise in manufacturing, materials science, software, automation, and operations, united by a shared commitment to quality, curiosity, and accountability. We foster an inclusive culture where people take ownership, solve meaningful problems, and continuously learn, because we believe diverse perspectives lead to better outcomes.
Job Purpose
The Senior Manufacturing Process Development Engineer will establish and optimize reliable processes, working cross-functionally to deliver safe, efficient processes that meet quality, cost, capacity, and customer requirements within our Medical business unit. This role will work cross-functionally on NPI teams to support process development and help successfully sample and launch new products. This role will also be responsible for taking new products from post-print to finished product by developing and scaling robust post-processing operations. They will provide technical leadership for the Production Team, define process requirements, coordinate with suppliers, and implement tooling and equipment solutions for post-processing printed parts and components.
Key Responsibilities
  • Define and support post-processing steps (e.g., machining, blasting, deburring, cleaning, heat treating) for new product; turn product designs and requirements into robust, scalable manufacturing processes.
  • Oversee the implementation of manufacturing processes by collaborating with in-house technicians and external suppliers. Coordinate machine setup and process validation while maintaining technical ownership.
  • Define functional requirements for tooling, fixturing, and post-processing equipment, including identifying opportunities for automation or capital investment to improve productivity. Partner with suppliers to deliver reliable solutions, and lead their implementation, testing, and validation.
  • Write and maintain detailed work instructions, standard operating procedures (SOPs), and process documentation to ensure repeatable and high-quality production.
  • Lead Installation Qualifications (IQ) for manufacturing equipment and support QC and Quality Engineering in Operational and Performance Qualifications (OQ/PQ). Help ensure all processes meet quality and regulatory requirements.
  • Engage in the NPI process as required to understand part requirements and contribute to design-for-manufacturability (DFM) decisions. Work closely with design, quality, and production teams to align on cost, capability, and scalability.
  • Collaborate with product and manufacturing teams to define takt time, throughput targets, and resource needs (equipment, labor, space) to support forecasted production volumes - including estimating manufacturing costs and time standards for new and existing products.
  • Work with the HSSE team to assess risks and ensure that new equipment and processes meet internal safety and ergonomic standards.
  • Drive process improvements aimed at scrap reduction and cost savings using root cause analysis, lean tools and data-driven decision making.
Qualifications
  • Bachelor's degree in Mechanical, Manufacturing, or Industrial Engineering (or related field)
  • 5+ years of experience in manufacturing engineering, with a focus on post-processing methods (e.g., machining, blasting, fixturing)
  • Hands-on experience developing and scaling production processes
  • Proficiency in process qualification tools and methods (e.g., PFMEA, DOE, IQ/OQ/PQ)
  • Strong cross-functional collaboration skills, including working with suppliers, technicians, and internal engineering, quality, and production teams
  • Experience creating and maintaining process documentation (e.g., SOPs, work instructions, validation plans)
  • Knowledge of Lean Manufacturing, root cause analysis, and continuous improvement methods
Preferred Qualifications
  • Experience with metal additive manufacturing and transitioning printed parts to finished product
  • Familiarity with post-processing techniques, GD&T, and tooling design (hands-on or oversight)
  • Background in regulated or quality-controlled environments (e.g., medical device, aerospace) and experience qualifying equipment or automated processes
  • Exposure to ERP/MES systems, manufacturing data tools, and safety or ergonomic assessments

VulcanForms offers a competitive salary and equity package. Actual compensation is based on factors such as the candidate's skills, qualifications, and experience. In addition, VulcanForms provides comprehensive benefits including medical, dental, vision, and life insurance; generous paid time off; and a 401(k) plan with company match.
The annual base salary range for this position is $106,500 to $146,000.

Apply