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Senior Process Development Engineer Jobs in Charleston, WV

Optima Chemical LLC

Be Seen First

Process Engineer

Belle, WV · On-site

$80K - $110K/yr

Process development and Engineering, production coordination and tracking, customer interface, planning, and communications, laboratory/specifications development and coordination, and technical ...

Kaygen, Inc.

Process Engineer

Buffalo, WV · On-site

Not looking for senior candidates (15-20 years of experience). Not looking for someone who just have CAD experience. * Bachelor's degree in engineering or College. * Experience in process engineering ...

SWIFT VA

Senior Dev/Systems Engineer

Charleston, WV · On-site

$188K/yr

We are seeking a highly skilled and experienced Senior Dev/Systems Engineer to join our team at ... You will play a key role in optimizing our infrastructure, automating processes, and fostering a ...

SWIFT VA

Senior Dev/Systems Engineer

Charleston, WV · On-site

$188K/yr

SWIFT VA is seeking a Senior Dev/Systems Engineer to design, develop, and maintain robust and ... Manage build processes with Maven and ensure efficient deployment strategies. * Ensure the security ...

Fort Point

Senior Structural Engineer

Charleston, WV · On-site

$97K - $132K/yr

Contribute to cost estimating and proposal development * Support project execution strategies ... Demonstrated experience establishing discipline work processes, leading teams, delivering complex ...

Avncorp

Automation Engineer/Specialist

Charleston, WV · On-site

$85 - $115/hr

This business unit provides unbiased chemical process development, scale-up, and research and ... Collaborate with chemical process engineers and chemists to translate experimental and process ...

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All JobsProcess Development Engineer JobsSenior Process Development Engineer JobsSenior Process Development Engineer Jobs in Charleston, WV

Senior Process Development Engineer information

See Charleston, WV salary details

$72.9K

$117.7K

$165.7K

How much do senior process development engineer jobs pay per year?

As of Aug 22, 2026, the average yearly pay for senior process development engineer in Charleston, WV is $117,710.00, according to ZipRecruiter salary data. Most workers in this role earn between $101,100.00 and $130,700.00 per year, depending on experience, location, and employer.

What does a senior process development engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What are the key skills and qualifications needed to thrive as a senior process development engineer?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

What are some common challenges a senior process development engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

What are popular job titles related to Senior Process Development Engineer jobs in Charleston, WV?

For Senior Process Development Engineer jobs in Charleston, WV, the most frequently searched job titles are:

What job categories do people searching Senior Process Development Engineer jobs in Charleston, WV look for?

The top searched job categories for Senior Process Development Engineer jobs in Charleston, WV are:

Senior Process Development Engineer jobs near you
Infographic showing various Senior Process Development Engineer job openings in Charleston, WV as of August 2026, with employment types broken down into 1% As Needed, 81% Full Time, 15% Part Time, and 3% Contract. Highlights an 89% Physical, 2% Hybrid, and 9% Remote job distribution, with an average salary of $117,710 per year, or $56.6 per hour.

Process Engineer

Optima Chemical LLC

Belle, WV • On-site

$80K - $110K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 24 days ago

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Job description

Education and Experience:

  • B.S. in Chemical Engineering
  • Technical understanding of applied process development/process engineering and implementation for both batch and continuous processes.
  • Good communication skills with customers, coworkers, and vendors/contractors.
  • A broad knowledge of Process Safety Management, process safety, CPI practices and standards, and regulatory compliance.
  • MS, PE/EIT nice but optional.

Main functions:
Process development and Engineering, production coordination and tracking, customer interface, planning, and communications, laboratory/specifications development and coordination, and technical resource for EHS and all plant personnel groups to safely startup and establish new products and to improve efficiencies for existing product (yield/process improvements).

Duties & Responsibilities:

Production Coordination and Tracking

  • Maintain and oversee Production Tracking Sheets for critical production/processes
  • Maintain Customer interface and communications
  • Develop and manage Batch Sheets for various processes as needed
  • Become ‘process expert’ with focus on new processes; also includes existing processes

Evaluations (new & existing processes)

  • Developing draft PFDs, and mass & energy balances
  • Evaluating Optima’s process capability and unit operation deficiencies for new processes
  • Generate specifications for raw materials and in-process samples

Scale-up and Design

  • Work with customer and internal personnel on an ongoing basis to evaluate the practical technical aspects of their R&D/scale-up work and provide guidance for most practical paths.
  • Model unit operations and generate PFDs and P&IDs for “cradle-to-grave” processes
  • Provide information to support air emissions submissions to regulatory (for Emission Master computer system).
  • Working knowledge of DeltaV Controls System or similar with the ability to learn
  • Assist Controls Engineer with SOC details/Instrument/Control and Interlock strategies

Capital Project Management

  • Project oversight for new equipment install and technical resource for design efforts
  • Vendor/contractor interface

Plant Tests and Production

  • Develop Procedures, campaign change-over documents
  • Assist with Process Hazard Reviews
  • Lead/Assist with waste minimization efforts
  • Generate Pre-startup documents and shepherd sign-offs
  • Inventory (raw materials & products) control projects
  • Logistics (packaging supplies, production supplies, shipping/receiving materials)
  • Lead transitioning efforts of new processes to Operations

Operator Training

  • Safety
  • New & existing process chemistry and unit operations

Troubleshooting

  • Process issues in the plant
  • Process improvements

Maintenance coordination including critical equipment/parts sourcing

Mentor other Process Engineers and Co-op Engineering students and coordinate project efforts as needed

Competencies:

  • Recommended experience in a chemical or manufacturing industry.
  • Proficient in English, must have excellent written and verbal communication skills.
  • Ability to work well in a team environment.
  • Excellent math skills.
  • Ability to troubleshoot, schedule and plan maintenance.
  • Ability to develop and deliver clear and concise presentations along with detailed reports.
  • Must have finger dexterity for typing and keyboard use.
  • Overtime may be required.
  • Consistent and regular attendance required.

Work Authorization

Applicants must be currently authorized to work in the United States on a full-time basis. This position is not eligible for employer-sponsored work authorization (e.g., H-1B sponsorship) now or in the future.

Equal Opportunity Employer

Optima Belle LLC is an equal opportunity employer and considers all qualified applicants without regard to protected characteristics, consistent with applicable law.

Company Description

www.optimachem.com