ZipRecruiter

Log In

1

Senior Plastics Engineer Jobs (NOW HIRING)

Acro Blue

Be Seen First

Engineering Plastics Lab Tech II

Ann Arbor, MI · On-site

$34/hr

Test Engineer - Materials / Plastics Lab Ann Arbor, MI Competitive Pay | Full-Time | Growth ... Strong career growth into Senior Engineer or Lab Leadership roles Apply Today If you're an engineer ...

PTA Plastics

Sr. Automation Engineer

Oxford, CT · On-site

$90K - $115K/yr

PTA Plastics, an employee-owned and innovative leader in the plastic injection molding, contract ... The Senior Automation Engineer leads the development, optimization, and strategic advancement of ...

Marmon

Senior Manufacturing Engineer

Charlottesville, VA · On-site

$90K - $123K/yr

Position Summary The Senior Manufacturing Engineer provides technical leadership for manufacturing ... strong emphasis on plastic injection molding processes, tooling, automation, and process ...

next page

Showing results 1-20

All JobsPlastics Engineer JobsSenior Plastics Engineer Jobs

Senior Plastics Engineer information

See salary details

$59.5K

$126.6K

$183.5K

How much do senior plastics engineer jobs pay per year?

As of Jul 15, 2026, the average yearly pay for senior plastics engineer in the United States is $126,557.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,500.00 and $143,500.00 per year, depending on experience, location, and employer.

What are some typical challenges a Senior Plastics Engineer faces when bringing a new product from concept to production?

A Senior Plastics Engineer often encounters challenges such as selecting the appropriate polymer material to balance performance and cost, designing for manufacturability, and troubleshooting issues like warping or sink marks during molding. Coordinating closely with design, manufacturing, and quality teams is essential to ensure that prototypes meet specifications and can be efficiently scaled to production. Additionally, staying updated on regulatory requirements and sustainability practices is crucial, as these can impact material selection and processing methods.

What does a Senior Plastics Engineer do?

A Senior Plastics Engineer specializes in the design, development, and optimization of plastic materials and products. They oversee the selection of appropriate polymers, manage manufacturing processes such as injection molding or extrusion, and ensure that products meet quality and performance standards. These professionals also lead research and development projects, troubleshoot production issues, and collaborate with cross-functional teams to bring innovative plastic solutions to market.

What engineers make $500,000 a year?

Senior Plastics Engineers can earn $500,000 or more annually, especially with extensive experience, advanced skills in materials and processing, and leadership roles in large manufacturing or R&D companies. High compensation often includes bonuses, stock options, or profit sharing, particularly in senior or executive positions within the plastics industry.

What is the difference between Senior Plastics Engineer vs Plastics Process Engineer?

AspectSenior Plastics EngineerPlastics Process Engineer
CredentialsBachelor's or Master's in Plastics Engineering, Chemical Engineering, or related field; experience preferredBachelor's in Plastics Engineering, Chemical Engineering, or related field; entry to mid-level experience
Work EnvironmentDesign, development, and oversight of plastic products and processes in manufacturing settingsFocus on optimizing plastic processing techniques and machinery in production facilities
Industry UsageUsed across plastics manufacturing, automotive, packaging, and consumer goods industriesPrimarily in manufacturing plants and process optimization roles within plastics companies

The main difference is that Senior Plastics Engineers typically have more experience and responsibilities in designing and overseeing plastic products, while Plastics Process Engineers focus on improving manufacturing processes and machinery. Both roles require similar educational backgrounds and are vital in plastics manufacturing industries.

What engineers make $300,000 a year?

Senior Plastics Engineers can earn $300,000 or more annually, especially with extensive experience, advanced skills in materials and processing, and leadership roles in manufacturing or R&D. High salaries are often associated with large companies, specialized expertise, and additional certifications or management responsibilities.

How much do plastic engineers make in the US?

Senior plastics engineers in the US typically earn between $70,000 and $110,000 annually, depending on experience, location, and industry. Advanced skills in materials science, CAD software, and process optimization can influence salary levels.

What are the key skills and qualifications needed to thrive as a Senior Plastics Engineer, and why are they important?

To thrive as a Senior Plastics Engineer, you need expertise in polymer science, materials engineering, and process optimization, typically supported by a relevant engineering degree and several years of experience in plastics manufacturing. Proficiency with CAD software, simulation tools, and knowledge of industry standards such as ASTM or ISO is crucial. Strong problem-solving skills, project management abilities, and effective communication set top candidates apart. These skills ensure the development of high-quality plastic products, efficient manufacturing processes, and successful cross-functional collaboration.

What engineers make $200,000 a year?

Senior Plastics Engineers can earn $200,000 or more annually, especially with extensive experience, advanced skills in materials and processing, and leadership roles in manufacturing or R&D. High salaries are often associated with large companies, specialized expertise, and additional certifications such as Six Sigma or PMP.
More about Senior Plastics Engineer jobs
What cities are hiring for Senior Plastics Engineer jobs? Cities with the most Senior Plastics Engineer job openings:
What are the most commonly searched types of Plastics Engineer jobs? The most popular types of Plastics Engineer jobs are:
What states have the most Senior Plastics Engineer jobs? States with the most job openings for Senior Plastics Engineer jobs include:
What job categories do people searching Senior Plastics Engineer jobs look for? The top searched job categories for Senior Plastics Engineer jobs are:
Senior Plastics Engineer jobs near you
Infographic showing various Senior Plastics Engineer job openings in the United States as of July 2026, with employment types broken down into 95% Full Time, 2% Part Time, and 3% Contract. Highlights an 87% Physical, 4% Hybrid, and 9% Remote job distribution, with an average salary of $126,557 per year, or $60.8 per hour.
Senior Engineer - Molding

Senior Engineer - Molding

Becton, Dickinson and Company

Sumter, SC • On-site

$93K - $127K/yr

Full-time

Posted 15 hours ago

BD rating

7.3

Company rating: 7.3 out of 10

Based on 138 frontline employees who took The Breakroom Quiz

265th of 430 rated machine equipment manufacturers

Job description

We are the people who give possibilities purpose
BD is one of the largest global medical technology companies in the world. Advancing the world of health™ is our Purpose, and it's no small feat. It takes the imagination and passion of all of us-from design and engineering to the manufacturing and marketing of our billions of MedTech products per year-to look at the impossible and find transformative solutions that turn dreams into possibilities.
Job Description
The Senior Engineer - Molding is tasked with developing and implementing manufacturing process technologies for BD IDS products. This role primarily involves leveraging expertise in Injection Molding to drive Quality improvements, expand Capacity, reduce Costs, and minimize and reduce waste. The Senior Engineer - Molding collaborates closely with GIE, R&D, Quality, and manufacturing sites to implement these technologies effectively.
Responsibilities
Knowledge & Problem Solving
  • Define requirements for injection molding processes and automation, from concept evaluation through commercialization. This involves creating molding-specific documents and procedures.
  • Develop molding machine settings, operating procedures, acceptance, and validation test plans and protocols.
  • Provide technological input to guide product development and ensure design for manufacturability.
  • Collaborate with vendors and plant technicians to achieve project and production objectives.
  • Demonstrate a comprehensive understanding of a wide range of technical principles, theories, and concepts in manufacturing process technology, along with general knowledge of other process technologies. Provide imaginative, thorough, and practical technical solutions to complex problems.
  • Lead and mentor a team of engineering technicians, offering guidance and support to ensure professional growth and project success.
  • Understanding of lean manufacturing principles to minimize waste and improve efficiency.
  • Ability to enhance molding processes for efficiency, quality, and cost-effectiveness.
  • Ensure adherence to safety, environmental, and quality policies
  • Support audit readiness and regulatory compliance
  • Performs other duties as assigned

Discretion / Latitude
  • Work under general direction, independently determining and developing approaches to solutions.

Liaison
  • Communicate, coordinate, and execute tool design and injection molding process development activities, including tooling validation at manufacturing locations.
  • Collaborate with cross-functional teams to investigate and implement solutions to major manufacturing issues.
  • Lead Kaizen events involving a cross-functional team working intensively to identify and implement improvements in the molding area.

Project Management
  • Develop and execute validation protocols (IQ, OQ, PQ), engineering studies, and design of experiments.
  • Plan, coordinate, and oversee the execution of capital projects, ensuring they are completed on time, within budget, and to the required quality standards. This includes managing resources, monitoring progress, and addressing any issues that arise during the project lifecycle.

Education:
  • Bachelor's or Master's degree in Plastics Engineering, Polymer Science, or a related field.

Experience:
  • Minimum of 7-10 years in plastics engineering, with a focus on product development and manufacturing.

Skills:
  • Strong knowledge of polymer materials, manufacturing processes, and quality control.
  • Excellent problem-solving, project management, and communication skills.

Preferred Qualifications:
  • Experience in high-volume manufacturing.
  • Background in medical devices, in-vitro diagnostic products, or pharmaceutical products.
  • RJG Master Molder training/certification.
  • Six Sigma certification.
  • Experience with 3D Sigma Soft or 3D Mold Flow analysis.

Knowledge and Skills:
  • Knowledge of SAP
  • Advanced skills in computer-aided design (CAD)
  • Knowledge of validation (IQ/OQ/PQ) and GMP/regulatory environments
  • Strong analytical and continuous improvement capability

Why Join Us?
To find purpose in the possibilities, we need people who can see the bigger picture, who understand the human story that underpins everything we do. We welcome people with the imagination and drive to help us reinvent the future of healthcare. At BD, you'll discover a culture in which you can learn, grow and thrive.
We believe that when people connect in person, we learn faster, collaborate more deeply, and build a stronger culture. Join us and enjoy a culture where face-to-face collaboration supports your learning, your progress, and your success.
To learn more about BD visit https://bd.com/careers.
Becton, Dickinson, and Company is an Equal Opportunity Employer. We evaluate applicants without regard to race, color, religion, age, sex, creed, national origin, ancestry, citizenship status, marital or domestic or civil union status, familial status, affectional or sexual orientation, gender identity or expression, genetics, disability, military eligibility or veteran status, and other legally protected characteristics.
Required Skills
Optional Skills
Primary Work Location
USA SC - Sumter
Additional Locations
Work Shift
NA (United States of America)

What BD employees say

Pay

Benefits

Hours and flexibility

Workplace

Get the full story on Breakroom

BD logo

About BD

Sourced by ZipRecruiter

BD is one of the largest global medical technology companies in the world and is advancing the world of health by improving medical discovery, diagnostics and the delivery of care. We have over 65,000 employees and a presence in virtually every country around the world to address some of the most challenging global health issues.

Industry

Medical equipment and supplies manufacturing and manufacturing

Company size

10,000+ Employees

Headquarters location

Franklin Lakes, NJ, US

Social media

FacebookTwitter

View All BD Jobs

Apply