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Senior Plasma Engineering Jobs in Alabama (NOW HIRING)

Senior Plasma Engineering information

What does a senior plasma engineer do?

A Senior Plasma Engineer specializes in the study and application of plasma, which is an ionized gas, for various industrial and scientific uses. They design, develop, and optimize plasma-based systems and processes, such as those used in semiconductor manufacturing, material coatings, or fusion energy research. Their responsibilities often include leading research projects, troubleshooting equipment, and collaborating with multidisciplinary teams to advance plasma technologies. Senior Plasma Engineers also mentor junior engineers and contribute to technical documentation and safety protocols. Their expertise is crucial in industries that rely on advanced materials and manufacturing techniques.

What are the key skills and qualifications needed to thrive as a senior plasma engineer, and why are they important?

To thrive as a Senior Plasma Engineer, you need advanced knowledge in plasma physics, materials science, and engineering principles, typically supported by a master's or Ph.D. in a related field. Proficiency with simulation tools (such as COMSOL Multiphysics or ANSYS), vacuum systems, and plasma diagnostic equipment is essential, along with experience in cleanroom environments. Strong problem-solving skills, collaboration, and effective communication are important soft skills that help drive innovation and teamwork. These competencies are crucial for designing, optimizing, and troubleshooting plasma processes that are vital to industries like semiconductor manufacturing and energy.

What are some common challenges faced by senior plasma engineers when scaling up plasma processes from laboratory to industrial applications?

Senior Plasma Engineers often encounter challenges related to maintaining plasma stability, uniformity, and reproducibility when transitioning processes from the lab to industrial scale. Ensuring that parameters such as pressure, power, and gas flow remain consistent across larger systems requires careful process optimization and collaboration with multidisciplinary teams, including equipment designers and quality engineers. Additionally, addressing safety protocols and meeting regulatory standards become more complex at scale, demanding strong project management and communication skills. Overcoming these hurdles is key to successful implementation and product quality.

What is the difference between Senior Plasma Engineering vs Plasma Process Engineer?

AspectSenior Plasma EngineeringPlasma Process Engineer
Required CredentialsBachelor's or Master's in Engineering, Physics, or related field; experience in plasma systemsBachelor's or Master's in Engineering, Physics, or related field; experience in plasma processing
Work EnvironmentResearch labs, manufacturing facilities, R&D departmentsSemiconductor fabrication plants, R&D labs, manufacturing environments
Employer & Industry UsageTech companies, research institutions, aerospace, semiconductor industrySemiconductor manufacturing, electronics industry, R&D facilities

Senior Plasma Engineering roles focus on leading plasma system design, development, and optimization, often involving research and innovation. Plasma Process Engineers primarily work on developing and maintaining plasma-based manufacturing processes, ensuring quality and efficiency. While both roles require similar technical credentials and work in related environments, Senior Plasma Engineers typically have more leadership responsibilities and strategic input compared to Plasma Process Engineers.

What are popular job titles related to Senior Plasma Engineering jobs in Alabama?

For Senior Plasma Engineering jobs in Alabama, the most frequently searched job titles are:

What job categories do people searching Senior Plasma Engineering jobs in Alabama look for?

The top searched job categories for Senior Plasma Engineering jobs in Alabama are:

Infographic showing various Senior Plasma Engineering job openings in Alabama as of June 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution.

Senior Propulsion Engineer

Huntsville, AL • On-site

Plasma Processes LLC
Guided Missile and Space Vehicle Manufacturing • 11 - 50 employees

$103K - $141K/yr

Full-time

Medical, Dental, Vision, Life, Retirement

Re-posted 7 days ago


Job description

Rubicon Space Systems

Senior Propulsion Engineer (Step II)

Position Summary

The Senior Propulsion Engineer (Step II) is accountable for the execution, quality, and on-schedule delivery of engineering work products — including CAD designs, manufacturing drawings, configuration-controlled documentation, analysis reports, and test artifacts — across the full lifecycle of Rubicon’s thruster and propulsion system programs.

In this role, you will operate with a high degree of independence on both routine and non-routine technical tasks, applying standard methodologies as well as sound engineering judgment where established approaches do not directly apply. You will contribute to plans and work instructions, lead the preparation of design and analysis deliverables, and actively advance program objectives from concept through flight.

The ideal candidate is highly motivated, detail-oriented, and thrives in a fast-paced, collaborative environment. Rubicon Space Systems values individuals who act with integrity, step up where needed, and pursue continuous professional development.

Responsibilities
  • Develop and maintain CAD models and produce manufacturing drawings to support design, fabrication, and inspection activities.
  • Perform primary and secondary structural analysis of propulsion systems using quasistatic, modal, random vibration, and sine sweep methods, ranging from baseline assessments to advanced evaluations.
  • Validate thruster and propulsion system hardware through design, analysis, inspection, and test, applying the most appropriate engineering methods for each application.
  • Communicate design and analysis results and engineering recommendations clearly to internal stakeholders and external customers or partners.
  • Contribute to the strategic vision and execution roadmap for advancing Rubicon’s ASCENTbased propulsion technology and establishing the company as a leader in its infusion and application.
  • Support development of plans and schedules aligned with project and program milestone objectives, and implementation of those plans and schedules into actions.
  • Actively integrate feedback, mentorship, and coaching from senior team members into daily practice, and model that same investment for less experienced engineers.
  • Apply knowledge of applicable government and consensus technical standards, and exercise sound judgment in tailoring their requirements appropriately for specific programs and mission contexts.
  • Required Qualifications
  • Bachelor’s degree in mechanical, aerospace, or electrical engineering with 5+ years of postdegree experience in space hardware design and analysis.
  • Strong analytical and critical thinking skills with demonstrated ability to work through both structured and ambiguous technical problems.
  • Excellent oral and written communication skills, with the ability to convey technical content clearly to diverse audiences.
  • Effective time management and organizational skills in a deadlinedriven environment.
  • Familiarity with requirements development and requirements flowdown processes.
  • Proven ability to work effectively in dynamic, crossfunctional team environments with a selfdirected work style.
  • Ability to build trust and maintain positive, professional working relationships across the organization.
  • Experience developing work orders and test procedures.
  • Proficiency in CAD tools for part and assembly design and drawing production (e.g., SolidWorks or equivalent).
  • Working familiarity with MS Office products, MATLAB, LabVIEW, LLM tools, and Python.
  • Desired Qualifications
  • Master’s degree in mechanical, aerospace, or electrical engineering with 3+ years of relevant postdegree experience.
  • Handson experience with spacecraft propulsion, thermal, structural, electrical, or systems engineering programs.
  • Familiarity with manufacturing and assembly processes, including brazing, welding, bonding, traditional machining, and advanced manufacturing techniques.
  • Experience with environmental test programs, including procedure development, test execution, and posttest data reduction.
  • Proficiency in SolidWorks, LabVIEW, Python, ANSYS, and LLM tools.
  • Total Rewards:

    At Plasma Processes, we strive to deliver a Total Rewards package that will attract, engage and retain the top talent. Elements of the Total Rewards package include competitive base pay and variable compensation opportunities.

    Plasma Processes also provides eligible employees with a variety of benefit programs, including health, dental & vision insurance, flexible spending accounts, retirement savings plans with a company match, life and disability insurance programs.

    Equal Opportunity Employer:

    Plasma Processes is an Equal Opportunity Employer. Employment decisions are made without regard to race, color, religion, national origin, gender, sexual orientation, gender identity, age, physical or mental disability, genetic factors, military/veteran status, or other characteristics protected by law.