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Senior Metallurgical Engineer Jobs (NOW HIRING)

VICTAULIC Senior Metallurgical Engineer Metallurgical Laboratory | Victaulic World Headquarters, Easton, PA Full-Time | Engineering - Metallurgical Laboratory This position is onsite at our World ...

VICTAULIC Senior Metallurgical Engineer Metallurgical Laboratory | Victaulic World Headquarters, Easton, PA Full-Time | Engineering - Metallurgical Laboratory This position is onsite at our World ...

VICTAULIC Senior Metallurgical Engineer Metallurgical Laboratory | Victaulic World Headquarters, Easton, PA Full-Time | Engineering - Metallurgical Laboratory This position is onsite at our World ...

Metallurgist

Cedar City, UT · On-site

$125K - $150K/yr

Metallurgical Engineer - Ignite Your Career in the Thrilling Startup of a Cutting-Edge Mine ... Collaborate with senior metallurgical staff and operations teams to identify and implement process ...

Report and present the progress of key projects to the senior leadership from Engineering ... Bachelor's Degree in Metallurgical Engineering or Materials Science * 2+ experience in a ...

Report and present the progress of key projects to the senior leadership from Engineering ... Bachelor's Degree in Metallurgical Engineering or Materials Science * 2+ experience in a ...

UT · On-site

$90K - $130K/yr

The Metallurgical Engineer position will assist with laboratory experiments and tests to evaluate ... Collaborate with senior metallurgical staff and operations teams to identify and implement process ...

The Metallurgical Engineer will collaborate on cross-functional teams including sales ... Under guidance of the Sr Manager, plan and work on technology assessment and or development ...

The Metallurgical Engineer will collaborate on cross-functional teams including sales ... Under guidance of the Sr Manager, plan and work on technology assessment and or development ...

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Senior Metallurgical Engineer information

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$33K

$94K

$145.5K

How much do senior metallurgical engineer jobs pay per year?

As of Aug 19, 2026, the average yearly pay for senior metallurgical engineer in the United States is $94,030.00, according to ZipRecruiter salary data. Most workers in this role earn between $77,500.00 and $108,500.00 per year, depending on experience, location, and employer.

What is a senior metallurgical engineer?

Senior Metallurgical Engineers are experienced professionals who specialize in the study and application of the properties of metals and alloys. They are responsible for designing processes to extract metals from ores, developing new alloys, and improving metal production techniques. Senior Metallurgical Engineers often lead teams, oversee quality control, and ensure that materials meet industry and safety standards. Their expertise is crucial in industries such as mining, manufacturing, aerospace, and automotive.

What are the key skills and qualifications needed to thrive as a senior metallurgical engineer?

To thrive as a Senior Metallurgical Engineer, you need deep expertise in metallurgy, materials science, and process engineering, usually backed by a relevant engineering degree and significant industry experience. Proficiency with metallurgical analysis tools, simulation software (such as Thermo-Calc or ANSYS), and knowledge of relevant industry standards and certifications (like AWS or ASM) are typically required. Leadership, problem-solving, and effective communication are crucial soft skills for managing projects and collaborating across multidisciplinary teams. These skills ensure the development of innovative materials and processes, maintain product quality, and drive continuous improvement in complex engineering environments.

How does a senior metallurgical engineer typically collaborate with cross-functional teams during large-scale projects?

As a Senior Metallurgical Engineer, you’ll frequently collaborate with professionals from design, production, quality assurance, and R&D teams. Your role often involves providing technical expertise on material selection, process optimization, and failure analysis, ensuring that metallurgical considerations are integrated into project decisions. Effective communication and teamwork are crucial, as you may lead technical discussions, contribute to project planning meetings, and offer guidance to junior engineers. This collaborative environment not only enhances project outcomes but also provides opportunities for leadership and knowledge sharing.

What is the difference between Senior Metallurgical Engineer vs Metallurgical Engineer?

AspectSenior Metallurgical EngineerMetallurgical Engineer
QualificationsBachelor's or Master's in Metallurgical Engineering, with 5+ years experienceBachelor's degree in Metallurgical or Materials Engineering
Work EnvironmentDesigning processes, overseeing projects, leading teamsConducting tests, analyzing materials, supporting project teams
ResponsibilitiesProject management, process optimization, mentoringMaterial testing, data analysis, technical support

The main difference between a Senior Metallurgical Engineer and a Metallurgical Engineer lies in experience, responsibilities, and leadership roles. Senior professionals typically have more years of experience, oversee projects, and mentor junior staff, while Metallurgical Engineers focus on technical tasks and supporting project teams. Both roles require strong technical skills and industry knowledge, but the senior position involves more strategic and managerial duties.

What cities are hiring for Senior Metallurgical Engineer jobs?

Cities with the most Senior Metallurgical Engineer job openings:

What are the most commonly searched types of Metallurgical Engineer jobs?

The most popular types of Metallurgical Engineer jobs are:

Who are the top companies hiring for Senior Metallurgical Engineer jobs?

The top employers for Senior Metallurgical Engineer jobs are:

What states have the most Senior Metallurgical Engineer jobs?

States with the most job openings for Senior Metallurgical Engineer jobs include:

Infographic showing various Senior Metallurgical Engineer job openings in the United States as of August 2026, with employment types broken down into 94% Full Time, 2% Part Time, and 4% Contract. Highlights an 85% Physical, 6% Hybrid, and 9% Remote job distribution, with an average salary of $94,030 per year, or $45.2 per hour.

Senior Metallurgical Engineer

Lakeside Recruiting Solutions

Evansville, WI

$100K - $140K/yr

Full-time

Medical, Dental, Vision, Life, Retirement

Posted 20 days ago


Job description

Senior Metallurgical Engineer

The Senior Metallurgical Engineer will provide technical leadership for the gray and ductile iron green sand foundry. This position combines metallurgical expertise with significant manufacturing process engineering responsibilities to improve foundry performance, optimize manufacturing processes, enhance product quality, and support continuous improvement initiatives.

Responsibilities

  • Provide technical leadership for gray and ductile iron melt chemistry, metallurgical properties, and manufacturing processes throughout the foundry.
  • Lead manufacturing process improvement initiatives to optimize casting quality, improve productivity, reduce scrap, minimize manufacturing variation, and improve operational efficiency.
  • Monitor and improve green sand systems and overall foundry process performance.
  • Analyze casting defects, determine root causes, and implement sustainable corrective actions.
  • Identify, lead, and implement continuous improvement projects focused on quality, productivity, cost reduction, efficiency, and process optimization.
  • Monitor production data, manufacturing trends, and quality metrics to identify opportunities for improvement.
  • Maintain chemical and mechanical certification programs.
  • Support pattern layouts, tooling improvements, and process development for new and existing products.
  • Update manufacturing routings, bills of material, and process documentation to reflect process improvements.
  • Evaluate and implement new technologies related to foundry process control, metallurgy, and manufacturing improvements.
  • Partner closely with Operations, Engineering, Maintenance, Production, and Quality teams to resolve technical manufacturing issues and improve plant performance.
  • Supervise, coach, train, and develop Foundry Laboratory Technicians, including scheduling, performance management, and daily technical support.
  • Provide metallurgical and technical training for supervisors, technicians, and production personnel.
  • Support customer quality investigations and corrective action activities.
  • Drive initiatives to improve Cost of Quality, reduce PPM, and increase customer satisfaction.
  • Ensure compliance with ISO 9001 quality standards and internal quality management systems.

Qualifications

  • Bachelor's degree in Metallurgy, Materials Engineering, Mechanical Engineering, Manufacturing Engineering, or a related technical field, or equivalent foundry experience.
  • 3+ years of experience in a gray and/or ductile iron green sand foundry.
  • Strong knowledge of metallurgy, melt practices, iron chemistry, foundry operations, and manufacturing process improvement.