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Senior Mechanical Design Engineer Jobs in Reston, VA

Senior Mechanical Engineer

Springfield, VA ยท On-site

$99K - $206K/yr

Nightwing is hiring a Senior Mechanical Engineer for our Springfield, VA location to support ... Key responsibilities include product design, advanced engineering analysis, creating and delivering ...

Senior Mechanical Engineer

Springfield, VA ยท On-site

$99K - $206K/yr

Nightwing is hiring a Senior Mechanical Engineer for our Springfield, VA location to support ... Key responsibilities include product design, advanced engineering analysis, creating and delivering ...

Senior Mechanical Engineer

Fairfax, VA ยท On-site

$89K - $165K/yr

Senior Mechanical Engineer Requisition ID: 1783 Position Location: Sterling, VA Position Reports To ... Design & Modeling: Lead the mechanical design of spacecraft electronics assemblies using high ...

Senior Mechanical Engineer

Washington, DC ยท On-site

$118K - $156K/yr

Fulltime Senior Mechanical Engineer with 8+ years of HVAC and Plumbing design experience to join our Washington, DC office in Georgetown. This position will provide senior mechanical engineering and ...

Senior Mechanical Engineer

Sterling, VA ยท On-site

$107K - $195K/yr

We are seeking a Senior Mechanical Engineer for a lead position in the design, development and integration of shipboard mechanical systems and hardware for U.S. Navy platforms. This role is ideal for ...

Senior Mechanical Engineer

Sterling, VA ยท On-site

$107K - $195K/yr

We are seeking a Senior Mechanical Engineer for a lead position in the design, development and integration of shipboard mechanical systems and hardware for U.S. Navy platforms. This role is ideal for ...

Senior Mechanical Engineer

Merrifield, VA ยท On-site

$104K - $137K/yr

We are seeking a Senior Mechanical Engineer for our Falls Church, Virginia headquarters to design and coordinate building mechanical systems for public and private sector projects. The role includes ...

Showing results 41-60

Senior Mechanical Design Engineer information

See Reston, VA salary details

$74.9K

$112.9K

$157.1K

How much do senior mechanical design engineer jobs pay per year?

As of Aug 7, 2026, the average yearly pay for senior mechanical design engineer in Reston, VA is $112,941.00, according to ZipRecruiter salary data. Most workers in this role earn between $93,600.00 and $129,000.00 per year, depending on experience, location, and employer.

What are some common challenges faced by senior mechanical design engineers in cross-functional project teams?

Senior Mechanical Design Engineers often work closely with professionals from electrical, manufacturing, and software disciplines. A common challenge is ensuring seamless integration of mechanical components with other systems while balancing design intent, cost, and manufacturability. Effective communication and adaptability are crucial, as conflicting priorities or technical constraints may arise during the development cycle. Proactively addressing these issues through regular collaboration and clear documentation helps maintain project timelines and product quality.

What is the difference between Senior Mechanical Design Engineer vs Mechanical Design Engineer?

AspectSenior Mechanical Design EngineerMechanical Design Engineer
Required CredentialsBachelor's or Master's in Mechanical Engineering, professional certifications often preferredBachelor's degree in Mechanical Engineering or related field
Work EnvironmentDesign teams, R&D departments, manufacturing firmsDesign teams, product development, manufacturing settings
Employer & Industry UsageEngineering firms, manufacturing companies, aerospace, automotiveSimilar industries, often entry to mid-level roles

The main difference between a Senior Mechanical Design Engineer and a Mechanical Design Engineer lies in experience, responsibility, and expertise. Senior engineers typically lead projects, mentor junior staff, and handle complex design challenges, while Mechanical Design Engineers focus on executing design tasks under supervision. Both roles require a strong foundation in mechanical engineering principles and relevant certifications, but senior roles demand more experience and leadership skills.

What does a senior mechanical design engineer do?

A Senior Mechanical Design Engineer is responsible for leading the design and development of mechanical systems, components, and products. They use advanced engineering principles and software to create detailed designs, oversee prototype development, and ensure that projects meet technical standards and client requirements. They often mentor junior engineers, collaborate with cross-functional teams, and participate in problem-solving during the manufacturing process. Their expertise is crucial for ensuring the reliability, safety, and efficiency of mechanical products.

What are the key skills and qualifications needed to thrive as a senior mechanical design engineer?

To thrive as a Senior Mechanical Design Engineer, you need advanced knowledge of mechanical engineering principles, proficiency in design analysis, and a relevant engineering degree, often backed by professional certification (e.g., PE license). Expertise with CAD software such as SolidWorks or AutoCAD, simulation tools like ANSYS, and familiarity with product lifecycle management systems are typically required. Strong problem-solving, leadership, and collaboration skills help you manage complex projects and mentor junior engineers. These capabilities ensure the creation of innovative, reliable products while meeting project deadlines and maintaining engineering standards.
What are popular job titles related to Senior Mechanical Design Engineer jobs in Reston, VA? For Senior Mechanical Design Engineer jobs in Reston, VA, the most frequently searched job titles are:
What job categories do people searching Senior Mechanical Design Engineer jobs in Reston, VA look for? The top searched job categories for Senior Mechanical Design Engineer jobs in Reston, VA are:
What cities near Reston, VA are hiring for Senior Mechanical Design Engineer jobs? Cities near Reston, VA with the most Senior Mechanical Design Engineer job openings:
Infographic showing various Senior Mechanical Design Engineer job openings in Reston, VA as of August 2026, with employment types broken down into 1% Internship, 81% Full Time, 13% Part Time, and 5% Contract. Highlights an 84% Physical, 5% Hybrid, and 11% Remote job distribution, with an average salary of $112,941 per year, or $54.3 per hour.

Senior Mechanical Engineer

Kimmel & Associates

Washington, DC โ€ข On-site

$140K - $150K/yr

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted 28 days ago


Job description

About the Company

The company is a leading provider of integrated facility solutions dedicated to making buildings more energy-efficient, sustainable, and cost-effective. Through innovative HVAC engineering, electrical upgrades, building automation systems, preventative maintenance, and energy optimization, the company helps commercial and institutional clients reduce operating costs while improving building performance and environmental impact.

About the Position

Our client is seeking an experienced Senior Mechanical Engineer to lead the design and engineering of complex HVAC systems, boiler plants, and chiller plants for commercial and institutional facilities.

This is an excellent opportunity for a technically strong engineer who enjoys solving challenging engineering problems, mentoring junior staff, and collaborating with multidisciplinary teams throughout the entire project lifecyclefrom conceptual design through construction.

The Senior Mechanical Engineer will play a key role in delivering innovative, energy-efficient mechanical systems while ensuring projects are completed on schedule, within budget, and in compliance with all applicable codes and standards.

Key Responsibilities

  • Lead the design of HVAC, plumbing, boiler, and chiller plant systems for commercial and institutional projects.
  • Develop conceptual and detailed engineering solutions that meet client objectives for performance, efficiency, sustainability, and cost.
  • Prepare and review mechanical calculations, equipment selections, plans, specifications, and construction documents.
  • Collaborate with project managers, architects, electrical engineers, and other design professionals throughout all project phases.
  • Mentor and provide technical guidance to junior engineers and designers.
  • Review engineering calculations, drawings, and specifications for quality and accuracy.
  • Conduct field investigations, site visits, and provide engineering support during construction.
  • Ensure designs comply with applicable building codes, industry standards, and project budgets.
  • Support clients by providing practical, innovative engineering solutions that improve building performance.

Requirements

Required Qualifications

  • Bachelor's degree in Mechanical Engineering.
  • 10+ years of HVAC/mechanical design experience with a consulting engineering firm or MEP contractor.
  • Extensive experience designing commercial and institutional HVAC systems.
  • Strong experience with boiler plants and chiller plant design.
  • Proficiency with Revit, AutoCAD, and HVAC design software (such as Trane TRACE 700 or newer).
  • Willingness to travel up to 25% for project and client site visits.

Preferred Qualifications

  • Professional Engineer (P.E.) license.
  • Experience leading multidisciplinary engineering projects.
  • Passion for mentoring engineers and contributing to a collaborative team environment.
  • Candidates must be willing to move to Cleveland or Columbus OH area or currently live within 2 hours of Cleveland

Benefits

  • Competitive base salary
  • Comprehensive medical, dental, and vision insurance
  • 401(k) retirement plan with company match
  • Paid vacation and holidays
  • Professional development and continuing education opportunities
  • Collaborative and supportive team culture
  • Opportunity to work on diverse, technically challenging commercial and institutional projects
  • Career advancement with a respected, growing industry leader

Kimmel & Associates logo

About Kimmel & Associates

Sourced by ZipRecruiter

Kimmel & Associates, based in Asheville, NC, US, is recognized as the premier leader in the executive search and recruitment industry. The company, in operation since 1981, serves numerous industries including construction, supply chain, waste, and recycling, specialty contractors, and private equity. Utilizing their exceptional knowledge and robust industry connections, they assist clients by filling crucial executive and managerial roles that directly impact business performance and growth. The company is guided by a strong corporate philosophy centered on respect, listening, humility, and continuous improvement. Their mission is to foster enduring relationships and to help industries thrive by connecting the brightest talent with superior companies.

Industry

Recruiting and staffing services

Company size

51 - 200 Employees

Headquarters location

Asheville, NC, US

Year founded

1981

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