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Senior Manufacturing Process Engineer Jobs in Milwaukee, WI

SONOCO CANADA

Process Engineer

Milwaukee, WI · On-site

$92.80 - $117.90/hr

The Plant Process Engineer is responsible for leading the plant's environmental compliance and ... This position provides engineering support for manufacturing equipment, facilities, utilities, and ...

New

Rockwell Automation

Process Engineer

Milwaukee, WI · On-site

$40.87 - $62.50/hr

This position will support global electronic assembly operations with significant onsite time at Mequon and New Berlin facilities, and reports to the manager of manufacturing process engineering ...

Eaton Corporation

Process Engineer

South Milwaukee, WI · On-site

$71 - $105/hr

Eaton's Electrical Division is currently seeking a Process Engineer to join our team in South ... senior leadership team. Skills: * Knowledge of Lean manufacturing and Six Sigma (Black Belt)

New

Rockwell Automation

Process Engineer

Milwaukee, WI · On-site

$85K - $130K/yr

This position will support global electronic assembly operations with significant onsite time at Mequon and New Berlin facilities, and reports to the manager of manufacturing process engineering ...

HyPro Inc

CNC Process Engineer

Waterford, WI · On-site

With over 57 years of manufacturing and assembly experience, HyPro, Inc. is a value leader in the ... As a Process Engineer you will contribute to Team Hypro by analyzing existing procedures and ...

BRP

Senior Manufacturing Engineer

Sturtevant, WI · On-site

$88K - $120K/yr

Develop, implement, and improve assembly processes to meet cost, quality, and capacity requirements ... Achieve manufacturing engineering milestones for New Product Development programs YOU'LL THRIVE IN ...

BRP

Senior Manufacturing Engineer

Sturtevant, WI

$88K - $120K/yr

Develop, implement, and improve assembly processes to meet cost, quality, and capacity requirements ... Achieve manufacturing engineering milestones for New Product Development programs YOU'LL THRIVE IN ...

Starhired

Manufacturing Engineer

Menomonee Falls, WI · On-site

$73K - $94K/yr

As a Manufacturing Engineer, you will be responsible for programming both vertical and horizontal ... Experience with process engineering using CAD CAM and fixture design is also desired. This is an ...

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All JobsManufacturing Process Engineer JobsSenior Manufacturing Process Engineer JobsSenior Manufacturing Process Engineer Jobs in Milwaukee, WI

Senior Manufacturing Process Engineer information

See Milwaukee, WI salary details

$73.9K

$119.3K

$168K

How much do senior manufacturing process engineer jobs pay per year?

As of Sep 4, 2026, the average yearly pay for senior manufacturing process engineer in Milwaukee, WI is $119,329.00, according to ZipRecruiter salary data. Most workers in this role earn between $102,500.00 and $132,500.00 per year, depending on experience, location, and employer.

What does a senior manufacturing process engineer do?

A Senior Manufacturing Process Engineer is responsible for designing, analyzing, and improving manufacturing processes to increase efficiency, quality, and safety in production environments. They lead projects to implement new technologies, troubleshoot process issues, and optimize workflows. They also work closely with cross-functional teams to ensure that products meet industry standards and regulatory requirements. Additionally, they mentor junior engineers and support continuous improvement initiatives within the organization.

What are the main challenges a senior manufacturing process engineer faces when implementing process improvements?

One of the primary challenges Senior Manufacturing Process Engineers encounter is balancing the need for process innovation with maintaining production efficiency and product quality. Implementing new technologies or methodologies often requires extensive cross-functional collaboration, training, and sometimes overcoming resistance to change from team members. Additionally, ensuring that process improvements comply with industry regulations and safety standards can add complexity. However, these challenges provide valuable opportunities to develop leadership skills and drive significant impact within the organization.

What are the key skills and qualifications needed to thrive as a senior manufacturing process engineer, and why are they important?

To thrive as a Senior Manufacturing Process Engineer, you need a strong background in engineering principles, process optimization, and manufacturing systems, typically with a bachelor's or master's degree in engineering and relevant industry experience. Familiarity with CAD/CAM software, Lean Six Sigma methodologies, and statistical process control tools is highly valued, along with certifications such as Six Sigma Green or Black Belt. Exceptional problem-solving abilities, leadership, and effective communication are crucial soft skills for driving process improvements and collaborating across teams. These skills ensure efficient production, high product quality, and continuous operational enhancements in a competitive manufacturing environment.

What is the difference between Senior Manufacturing Process Engineer vs Manufacturing Engineer?

AspectSenior Manufacturing Process EngineerManufacturing Engineer
Required CredentialsBachelor's degree in engineering, 5+ years experience, possibly certifications like Six SigmaBachelor's degree in engineering or related field, 1-3 years experience
Work EnvironmentOversees process improvements, leads projects, collaborates with cross-functional teamsSupports manufacturing operations, implements process changes, troubleshoots production issues
Employer & Industry UsageUsed in manufacturing plants, automotive, aerospace, electronics industriesCommon in similar industries, entry to mid-level roles in manufacturing

The main difference is that a Senior Manufacturing Process Engineer typically has more experience, takes on leadership roles, and oversees complex process improvements, while a Manufacturing Engineer focuses on supporting and implementing manufacturing processes at a more operational level.

What are popular job titles related to Senior Manufacturing Process Engineer jobs in Milwaukee, WI?

For Senior Manufacturing Process Engineer jobs in Milwaukee, WI, the most frequently searched job titles are:

What job categories do people searching Senior Manufacturing Process Engineer jobs in Milwaukee, WI look for?

The top searched job categories for Senior Manufacturing Process Engineer jobs in Milwaukee, WI are:

What cities near Milwaukee, WI are hiring for Senior Manufacturing Process Engineer jobs?

Cities near Milwaukee, WI with the most Senior Manufacturing Process Engineer job openings:

Senior Manufacturing Process Engineer jobs near you
Infographic showing various Senior Manufacturing Process Engineer job openings in Milwaukee, WI as of August 2026, with employment types broken down into 1% As Needed, 83% Full Time, 12% Part Time, 3% Contract, and 1% Nights. Highlights an 85% Physical, 2% Hybrid, and 13% Remote job distribution, with an average salary of $119,329 per year, or $57.4 per hour.

Process Engineer I

Jensen Metal Products Inc

Racine, WI • On-site

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 8 days ago

Job description

Job Type
Full-time
Description
Position Summary
The Process Engineer I supports manufacturing operations by developing, improving, and sustaining production processes throughout the sheet metal fabrication operation. This entry-level engineering position partners closely with Production, Quality, Planning, Purchasing, and Maintenance to improve safety, quality, productivity, and on-time delivery.
The Process Engineer I assists with troubleshooting manufacturing issues, implementing engineering changes, supporting new product introductions, and driving continuous improvement initiatives across laser cutting, forming, welding, finishing, and assembly operations.
Essential Duties & Responsibilities
Manufacturing Process Support
  • Support daily manufacturing operations by troubleshooting production and quality issues
  • Assist in developing efficient manufacturing methods for new and existing products
  • Evaluate production processes and recommend improvements that increase throughput and reduce waste
  • Support fabrication processes including:
  • Fiber laser cutting
  • Press brake forming
  • Welding (MIG, TIG, robotic)
  • Hardware insertion
  • Grinding and finishing
  • Mechanical assembly
  • Participate in root cause investigations and corrective actions for production issues

Engineering Documentation
  • Create and maintain manufacturing routings and Bills of Materials (BOMs)
  • Develop and revise work instructions and standard operating procedures
  • Process Engineering Change Notices (ECNs)
  • Maintain engineering documentation within the ERP system

Product & Customer Support
  • Review customer drawings for manufacturability (DFM)
  • Assist with prototype builds and first article production
  • Support product launches and engineering transfers into production
  • Collaborate with Sales and Customer Service to resolve technical questions

Continuous Improvement
  • Participate in Lean Manufacturing and 5S initiatives
  • Analyze production metrics to identify opportunities for improved efficiency
  • Recommend tooling, fixture, or process improvements that reduce cycle time and improve quality

Quality & Compliance
  • Support corrective and preventive actions (CAPA)
  • Assist with nonconforming material investigations
  • Ensure manufacturing processes comply with company quality standards and customer specifications
  • Support ISO 9001 quality system requirements

Requirements
  • Bachelor's degree in Mechanical Engineering, Industrial Engineering, Manufacturing Engineering, or a related engineering discipline, preferred but not required
  • Recent college graduate or up to three (3) years of experience in a manufacturing engineering, process engineering, or production engineering role
  • Manufacturing internship, co-op, or other hands-on engineering experience preferred
  • Experience in sheet metal fabrication, welding, laser cutting, CNC machining, press brake operations, or metal forming is preferred but not required
  • Working knowledge of CAD preferred SolidWorks
  • Proficiency with Microsoft Office 365, including Excel (formulas, PivotTables, and data analysis), Word, Outlook, PowerPoint, and Teams
  • Experience using ERP/MRP systems is preferred
  • Familiarity with manufacturing documentation including engineering drawings, bills of material (BOMs), routers, work instructions, and engineering change orders (ECOs)
  • Basic understanding of Lean Manufacturing, Six Sigma, 5S, continuous improvement, and root cause problem-solving methodologies is preferred
  • Ability to read and interpret engineering drawings, GD&T, and manufacturing specifications

Work Environment
  • Safety is our top priority to minimize risk. The floor layout is designed to optimize workflow and efficiency, ensuring smooth movement of materials and products. Employees are expected to adhere to all safety protocols, including the use of protective gear when required.

Physical Demands
  • Sit, stand, walk, bend, and move throughout office and manufacturing environments
  • Regularly use a computer and review drawings, specifications, and production data
  • Occasionally lift and carry materials or equipment up to 25 pounds
  • Ability to wear required PPE and work safely in production areas

About Us
Jensen Metal Products is a metal fabrication business with over 100 years of experience serving the Midwest and surrounding regions with custom, quality sheet metal parts and assemblies. With a broad range of manufacturing capabilities, we produce a diverse portfolio of products, including our own line of fireplaces, which has been in production since 1970. We serve many types of businesses including the agricultural, retail, energy and healthcare fields. From engineering to packaging, our goal is to be a one-stop shop that exceeds our customers' expectations for quality, delivery, great customer service and cost. At Jensen Metal Products we pride ourselves on having strong, long-lasting relationships with our employees and customers. We welcome you to join our team!
Benefits
  • Competitive base salary plus profit sharing
  • Comprehensive medical, dental, and vision coverage with multiple plan options (HDHP and copay), FSA benefits, and the ability to use your existing HSA
  • Company-funded medical deductible reimbursement - up to $1,000 (individual) / $2,000 (family)
  • 401(k) with company match up to 4%
  • Life and disability insurance and Employee Assistance Program (EAP)
  • Paid time off and company holidays
  • Annual Safety PPE Reimbursement
  • A collaborative, team-oriented environment with direct access to leadership and the opportunity to make a meaningful impact within a growing organization
  • Company-sponsored team events and outings that foster connection and celebrate team success

Apply