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Senior Injection Molding Process Engineer Jobs in Mukwonago, WI

Harley-Davidson

Senior Design Engineer

Wauwatosa, WI · On-site

Senior Design Engineer Job Function: Engineering Location: PDC Workplace Category: Onsite Company ... processes includes welding, forging, casting, machining, injection molding, rubber molding, chrome ...

Harley-Davidson

Senior Design Engineer

Wauwatosa, WI · On-site

Senior Design Engineer Job Function: Engineering Location: PDC Workplace Category: Onsite Company ... processes includes welding, forging, casting, machining, injection molding, rubber molding, chrome ...

Harley-Davidson

Senior Design Engineer

Wauwatosa, WI · On-site

Senior Design Engineer Job Function: Engineering Location: PDC Workplace Category: Onsite Company ... processes includes welding, forging, casting, machining, injection molding, rubber molding, chrome ...

Asyst Technologies L P

Project Engineer

Kenosha, WI · On-site

This role combines engineering and project management responsibilities across product design ... Knowledge of injection molding, metal stamping, tooling, and manufacturing process validation

Eaton

Process Engineer

South Milwaukee, WI · On-site

$71K - $105K/yr

A minimum of one (1) year of experience with chemical processing or molding operations in a ... a senior leadership team that is creating something special Skills: • A top performer in this ...

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Senior Injection Molding Process Engineer information

See Mukwonago, WI salary details

$74K

$119.5K

$168.2K

How much do senior injection molding process engineer jobs pay per year?

As of Aug 13, 2026, the average yearly pay for senior injection molding process engineer in Mukwonago, WI is $119,489.00, according to ZipRecruiter salary data. Most workers in this role earn between $102,600.00 and $132,700.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a senior injection molding process engineer?

To thrive as a Senior Injection Molding Process Engineer, you need a deep understanding of polymer science, mold design, process optimization, and typically a degree in engineering or a related field. Expertise with CAD software, process simulation tools, and familiarity with quality systems like ISO 9001 are commonly required, along with certifications such as RJG or Six Sigma. Strong analytical thinking, problem-solving abilities, and effective communication are essential soft skills for collaborating with cross-functional teams and troubleshooting production issues. These skills ensure efficient production, high-quality output, and continuous improvement in complex manufacturing environments.

What does a senior injection molding process engineer do?

A Senior Injection Molding Process Engineer is responsible for designing, optimizing, and troubleshooting the injection molding process used to manufacture plastic parts. They oversee process improvements, ensure product quality, and collaborate with cross-functional teams to meet production goals. Additionally, they may develop and implement new molding technologies, train staff, and support maintenance of equipment to ensure efficient and reliable operations.

What is the difference between Senior Injection Molding Process Engineer vs Injection Molding Technician?

AspectSenior Injection Molding Process EngineerInjection Molding Technician
CredentialsBachelor's degree in engineering or related field, certifications in process optimizationTechnical diploma or associate degree, on-the-job training
Work EnvironmentDesigning processes, analyzing data, improving production efficiencyOperating machinery, performing setup and maintenance
ResponsibilitiesProcess development, troubleshooting, process validationMachine operation, quality checks, routine maintenance

The Senior Injection Molding Process Engineer focuses on process design, optimization, and troubleshooting, requiring higher-level technical skills and education. In contrast, the Injection Molding Technician handles daily machine operation and maintenance tasks. Both roles are essential in the manufacturing environment but differ in scope and responsibilities.

What are the common challenges faced by senior injection molding process engineers when introducing a new mold into production?

Senior Injection Molding Process Engineers often encounter challenges such as optimizing process parameters for new molds, ensuring part quality meets specifications, and troubleshooting issues like warpage or incomplete filling. Collaboration with design, tooling, and quality teams is essential to address these challenges and implement effective solutions quickly. Additionally, balancing production efficiency with consistent quality requires careful monitoring and adjustment during the initial production runs.

What are popular job titles related to Senior Injection Molding Process Engineer jobs in Mukwonago, WI?

For Senior Injection Molding Process Engineer jobs in Mukwonago, WI, the most frequently searched job titles are:

What job categories do people searching Senior Injection Molding Process Engineer jobs in Mukwonago, WI look for?

The top searched job categories for Senior Injection Molding Process Engineer jobs in Mukwonago, WI are:

What cities near Mukwonago, WI are hiring for Senior Injection Molding Process Engineer jobs?

Cities near Mukwonago, WI with the most Senior Injection Molding Process Engineer job openings:

Senior Injection Molding Process Engineer jobs near you
Infographic showing various Senior Injection Molding Process Engineer job openings in Mukwonago, WI as of July 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $119,489 per year, or $57.4 per hour.

Senior Plastics Manufacturing Engineer

Badger Meter

Milwaukee, WI

$89K - $122K/yr

Full-time

Medical, Dental, Vision, Life, PTO

Re-posted 13 hours ago

Badger Meter rating

8.3

Company rating: 8.3 out of 10

Based on 10 frontline employees who took The Breakroom Quiz

Job description

Badger Meter - Where Every Drop Counts and So Do You
At Badger Meter, we're more than a leading global water technology company - we're innovators with a mission: to preserve and protect the world's most precious resource. For over 120 years, our trusted solutions have enabled our customers to optimize the delivery and use of water, maximize revenue and reduce waste.
Every employee at Badger Meter is an important part of our success. Here, your work doesn't just move a business forward - it shapes a more sustainable future. We are committed to building a workplace where we celebrate differences, empower voices, and encourage fresh ideas that drive innovation.
When you join us, you'll find:
  • Purpose-driven work that makes a real difference in communities around the globe.
  • Career growth and development opportunities designed to help you achieve your potential.
  • A supportive, inclusive culture where collaboration and creativity thrive.

Be part of something bigger. At Badger Meter, your contributions will ripple far beyond the workplace - creating lasting change for people and the planet.
What You Will Contribute:
We're seeking a Senior Plastics Manufacturing Engineer to serve as a technical leader in developing, validating, and optimizing manufacturing processes. This role plays a key role in leading and advancing structured engineering systems, improving process performance, and ensuring consistent, scalable results across operations.
You'll lead complex process development initiatives, drive high-impact projects, and help define best practices in process validation, control, and continuous improvement-while mentoring engineers and supporting production performance.
This role operates within a structured engineering system focused on formal process validation, defined control limits, and data-driven execution to deliver consistent, repeatable performance. It is heavily focused on injection molding and requires the ability to develop, validate, and stabilize processes in a dynamic production environment.
What You'll Do
Engineering Systems & Process Standardization
  • Define, implement, and continuously improve structured engineering systems for process development, validation, and control
  • Establish standard methodologies for process window development, documentation, and data-driven decision making
  • Ensure consistent application of engineering practices across programs and teams

Process Development & Validation
  • Lead complex process development, mold validation, and troubleshooting activities
  • Develop robust, data-driven process windows that ensure repeatability and stability
  • Align validation outcomes with production-ready process definitions
  • Lead structured validation activities to define process windows and ensure processes are capable across expected operating ranges
  • Apply scientific molding principles to establish and validate process windows

Process Stability & Problem Solving
  • Provide technical leadership in resolving complex molding issues, including process instability, variation, and production disruptions
  • Apply structured, data-driven root cause analysis to improve quality, yield, and efficiency
  • Ensure processes operate within validated process windows and defined control limits to maintain stability, repeatability, and consistency across production.
  • Work within defined process control frameworks rather than relying on trial-and-error adjustments, using structured methods to diagnose and correct process variation

Project Leadership & Continuous Improvement
  • Lead cross-functional engineering projects (e.g., scrap reduction, cycle time improvements, capability expansion)
  • Support capital equipment decisions, tooling strategy, and manufacturing investments
  • Drive continuous improvement efforts and ensure solutions are sustained and standardized
  • Provide technical input during quoting and new program planning to define process capability, approach, and risk

Mentorship & Cross-Functional Collaboration
  • Mentor and develop engineers, reinforcing strong engineering discipline and execution
  • Partner with Production, Tooling, Quality, and Supply Chain to ensure process capability and alignment
  • Provide hands-on technical support during critical launches, trials, and production disruptions, stepping in to stabilize processes and restore performance when needed

What You Bring
  • 7+ years of manufacturing or process engineering experience
  • Strong expertise in process development, validation, and troubleshooting
  • Proven ability to lead projects and influence cross-functional teams
  • Analytical, data-driven mindset with a passion for continuous improvement
  • Experience mentoring or developing technical talent

Preferred: Experience in plastics or injection molding is strongly preferred. However, candidates with related manufacturing backgrounds-such as machining, castings, or other complex process environments-are strongly encouraged to apply.
#SP123
Competitive Total Rewards at Badger Meter:
  • Competitive Pay
  • Annual Bonus
  • Eligible for Annual Pay Increases
  • Comprehensive Health, Vision, and Dental Coverage
  • 15 days Paid Time Off + 11 Paid Holidays
  • Two Ways to Save for Retirement: Badger Meter contributes 25 cents for every dollar you contribute to the plan, up to 7% of your eligible compensation. In addition to the match, the company will also contribute 5% of your eligible compensation to your Defined Contribution account on an annual basis. Additional access to a certified financial planner to help ensure your money is working for you, at no cost!
  • Employer Paid benefits including: Employee Assistance Program (EAP), Basic Group Life Insurance, Short Term Disability, and more
  • Educational Assistance - Tuition Reimbursement up to $5,250
  • Voluntary benefits including: Additional Life Insurance, Long Term Disability, Accident and Critical Illness coverage
  • Health Savings Account (HSA) & Flexible Spending Account (FSA) options

An Equal Opportunity/Affirmative Action Employer. This company considers candidates regardless of race, color, religion, sex, sexual orientation, gender identity, national origin, disability or veteran status. Applicants can learn more about their rights regarding equal opportunity in employment by viewing the federal "EEO is the Law" poster and the "EEO is the Law" poster supplement at http://www.dol.gov/ofccp/regs/compliance/posters/ofccpost.htm
Badger Meter complies with all aspects of the Americans with Disabilities Act (ADA), as amended by the ADA Amendments Act, and all applicable state or local disability laws. This means that we will reasonably accommodate qualified employees with a disability if accommodation would allow them to perform the essential functions of their job, unless doing so would create an undue hardship.
Privacy Statement
The Employee and Applicant Privacy Statement describes how we collect, use, share, retain, and safeguard applicant information. Please see the privacy statement on our website here.

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