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Senior Hardware Design Engineer Jobs in Madison, WI

EndoSec LLC

FPGA Engineer

Madison, WI · On-site

$131K - $168K/yr

Hardware/Software Design: Work closely with other engineers to integrate FPGA designs with application software and embedded systems. Implement embedded software-based testing solutions where ...

Accuray

Electrical Engineer III

Madison, WI · On-site

Key Responsibilities Hardware Design Research, plan, design, and develop electronic circuit designs in accordance with product requirements as established from various sources, including engineering ...

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Senior Hardware Design Engineer information

See Madison, WI salary details

$93.2K

$140.1K

$186.9K

How much do senior hardware design engineer jobs pay per year?

As of Sep 7, 2026, the average yearly pay for senior hardware design engineer in Madison, WI is $140,102.00, according to ZipRecruiter salary data. Most workers in this role earn between $121,400.00 and $154,200.00 per year, depending on experience, location, and employer.

What is a senior hardware design engineer?

Senior Hardware Design Engineers are experienced professionals who design, develop, and test electronic hardware components and systems. They typically lead hardware development projects, create detailed schematics and layouts, and collaborate with cross-functional teams to ensure the successful integration of hardware with software. In addition to technical design work, they often mentor junior engineers, oversee prototyping, and troubleshoot complex hardware issues. Their expertise is vital for developing advanced electronics found in products such as computers, mobile devices, automotive systems, and industrial equipment.

What are the key skills and qualifications needed to thrive as a senior hardware design engineer?

To thrive as a Senior Hardware Design Engineer, you need a solid background in electrical engineering, circuit design, and experience with industry standards, usually supported by a relevant degree and several years of design experience. Proficiency with schematic capture tools (e.g., Altium Designer, Cadence, or OrCAD), PCB layout software, and simulation systems is essential, and certifications like Professional Engineer (PE) can be advantageous. Strong problem-solving abilities, attention to detail, and effective cross-functional communication are valuable soft skills in this role. These skills and qualifications are crucial to ensure reliable product development, successful project execution, and seamless collaboration with multidisciplinary teams.

How do senior hardware design engineers typically collaborate with cross-functional teams during a project?

Senior Hardware Design Engineers regularly work alongside software engineers, product managers, and manufacturing teams to ensure the seamless integration of hardware with other systems. This often involves participating in design reviews, troubleshooting interdisciplinary issues, and aligning hardware specifications with overall project goals. Effective communication and documentation are crucial, as is the ability to provide technical guidance and mentorship to junior engineers within the team.

What is the difference between Senior Hardware Design Engineer vs Hardware Design Engineer?

AspectSenior Hardware Design EngineerHardware Design Engineer
QualificationsBachelor's or Master's in Electrical Engineering or related field; 5+ years experienceBachelor's degree in Electrical Engineering or related field; 1-3 years experience
ResponsibilitiesLeading complex hardware projects, mentoring junior engineers, system architectureDesigning and testing hardware components, supporting project development
Work EnvironmentDesign teams, R&D departments, collaborative projectsDesign labs, development teams, manufacturing support

The main difference is experience level and responsibility. Senior Hardware Design Engineers lead projects and mentor others, while Hardware Design Engineers focus on designing hardware components. Both roles require similar technical skills but differ in scope and leadership expectations.

What are the most commonly searched types of Hardware Design Engineer jobs in Madison, WI?

The most popular types of Hardware Design Engineer jobs in Madison, WI are:

What are popular job titles related to Senior Hardware Design Engineer jobs in Madison, WI?

For Senior Hardware Design Engineer jobs in Madison, WI, the most frequently searched job titles are:

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The top searched job categories for Senior Hardware Design Engineer jobs in Madison, WI are:

What cities near Madison, WI are hiring for Senior Hardware Design Engineer jobs?

Cities near Madison, WI with the most Senior Hardware Design Engineer job openings:

Senior Hardware Design Engineer jobs near you

Senior Mechanical Design Engineer-New Product Development

Johnson Health Tech North America Inc

Cottage Grove, WI • On-site

Full-time

Re-posted 12 days ago

Johnson Health Tech rating

8.1

Company rating: 8.1 out of 10

Based on 5 frontline employees who took The Breakroom Quiz

156th of 499 rated machine equipment manufacturers

Job description

Description


Lead the Design of Innovative Fitness Products

Are you an experienced mechanical engineer who enjoys solving complex design challenges and bringing innovative products to market? Join our engineering team and help lead the development of next-generation fitness equipment used by customers around the world.


As a Senior Mechanical Design Engineer, you'll play a key role in product innovation, technical problem-solving, and engineering execution across the full product development lifecycle. Working closely with Project Engineering, Industrial Design, and Factory Engineering teams, you'll help transform concepts into high-quality consumer products while mentoring less experienced engineers and influencing engineering best practices.


This role is ideal for someone who thrives in a collaborative, fast-paced product development environment and enjoys balancing hands-on design work with technical leadership.


What You'll Do:

Product Design & Engineering Leadership:

Lead the mechanical design and development of new fitness products from concept through production launch

Create and review 3D CAD models, detailed engineering drawings, and product documentation

Collaborate cross-functionally with Project Engineering, Industrial Design, Factory Engineering, and Manufacturing teams

Translate customer and product requirements into innovative engineering solutions

Lead technical design reviews and engineering discussions throughout the product lifecycle

Support tooling development, product costing, and manufacturability optimization

Develop and maintain Bills of Materials (BOMs)


Research, Analysis & Validation:

Develop engineering test specifications and validation plans

Conduct or support DFMEA activities, strength analysis, and fatigue testing

Evaluate and validate product designs through prototype and component testing

Research new technologies, materials, and manufacturing methods

Support innovation initiatives, including patent searches and invention disclosures


Manufacturing & Production Support:

Partner with factory engineering teams to ensure designs meet manufacturing, quality, and cost requirements

Support new product introduction into mass production

Troubleshoot technical and manufacturing challenges during production ramp-up

Review quality and inspection data to drive continuous product improvement and value-engineering opportunities

Collaborate with Asia-based engineering and manufacturing teams on product execution and technical requirements


Mentorship & Collaboration:

Provide technical guidance and mentorship to less experienced engineers and designers

Share best practices related to mechanical design, manufacturability, and problem-solving

Contribute to continuous improvement within engineering processes and product development standards

Requirements


Required Qualifications:

Bachelor's degree in Mechanical Engineering or related field

7+ years of mechanical design or product development experience

Proficiency with 3D CAD software (SolidWorks preferred)

Strong understanding of mechanical systems, materials, and manufacturing processes

Excellent problem-solving and analytical skills

Strong communication and collaboration abilities


Preferred Experience:

Consumer product development experience

Experience with plastic injection molding and high-volume manufacturing

Familiarity with DFMEA, testing, and product validation

Experience collaborating with Industrial Design teams

Passion for hands-on design, building, or mechanical projects


Why Join Us?

Lead the development of innovative consumer fitness products

Influence products from concept through production

Collaborate with global engineering and manufacturing teams

Opportunity to mentor and guide developing engineers

High-impact role with strong technical ownership

Dynamic, collaborative, and innovation-focused engineering environment

Travel opportunities available both domestically and internationally



If you're passionate about engineering innovation, product design, and solving real-world challenges, we'd love to hear from you.
  Equal Opportunity Employer, including Protected Veterans and Individuals with Disabilities.

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