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Senior Firearm Design Engineer Jobs in Racine, WI

Milwaukee Tool

Design Engineer II

Brookfield, WI

Design Engineer II - Accessories Come be DISRUPTIVE with us! At Milwaukee Tool we firmly believe ... Under the Guidance of Senior Engineering Staff: * Use the following to solve engineering problems ...

Milwaukee Tool

Design Engineer II

Brookfield, WI · On-site

Design Engineer II - Accessories Come be DISRUPTIVE with us! At Milwaukee Tool we firmly believe ... Under the Guidance of Senior Engineering Staff: * Use the following to solve engineering problems ...

Milwaukee Tool

Sr Design Engineer, Motors

Brookfield, WI · On-site

$98K - $135K/yr

Senior Design Engineer, Motors INNOVATE WITHOUT BOUNDARIES! At Milwaukee Tool we firmly believe that our People and our Culture are the secrets to our success - so we give you unlimited access to ...

Milwaukee Tool

Sr Design Engineer, Motors

Brookfield, WI

$98K - $135K/yr

Senior Design Engineer, Motors INNOVATE WITHOUT BOUNDARIES! At Milwaukee Tool we firmly believe that our People and our Culture are the secrets to our success - so we give you unlimited access to ...

TechStaff, Inc

Project Design Engineer

Milwaukee, WI · On-site

Senior Mechanical Project Engineer- Machines DESCRIPTION - Design or redesign cost effective components, equipment and/or systems using engineering standards and computer aided design, and using ...

TechStaff, Inc

Project Design Engineer

Milwaukee, WI · On-site

Senior Mechanical Project Engineer- Machines DESCRIPTION - Design or redesign cost effective components, equipment and/or systems using engineering standards and computer aided design, and using ...

Techstaff

Project Design Engineer

Milwaukee, WI

Senior Mechanical Project Engineer- Machines DESCRIPTION - Design or redesign cost effective components, equipment and/or systems using engineering standards and computer aided design, and using ...

TechStaff, Inc

Project Design Engineer

Milwaukee, WI · On-site

Senior Mechanical Project Engineer- Machines DESCRIPTION - Design or redesign cost effective components, equipment and/or systems using engineering standards and computer aided design, and using ...

Techstaff

Project Design Engineer

Milwaukee, WI

Senior Mechanical Project Engineer- Machines DESCRIPTION - Design or redesign cost effective components, equipment and/or systems using engineering standards and computer aided design, and using ...

Techstaff

Project Design Engineer

Milwaukee, WI

Senior Mechanical Project Engineer- Machines DESCRIPTION - Design or redesign cost effective components, equipment and/or systems using engineering standards and computer aided design, and using ...

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All JobsFirearm Design Engineer JobsSenior Firearm Design Engineer JobsSenior Firearm Design Engineer Jobs in Racine, WI

Senior Firearm Design Engineer information

See Racine, WI salary details

$66.1K

$126.2K

$182.8K

How much do senior firearm design engineer jobs pay per year?

As of Jul 24, 2026, the average yearly pay for senior firearm design engineer in Racine, WI is $126,190.00, according to ZipRecruiter salary data. Most workers in this role earn between $100,800.00 and $147,700.00 per year, depending on experience, location, and employer.

What is the difference between Senior Firearm Design Engineer vs Firearm Design Engineer?

AspectSenior Firearm Design EngineerFirearm Design Engineer
Required CredentialsBachelor's or Master's in Mechanical Engineering, firearms certification preferredBachelor's in Mechanical or Industrial Engineering, firearms knowledge
Work EnvironmentDesign labs, manufacturing facilities, R&D departmentsDesign offices, testing labs, manufacturing sites
Employer & Industry UsageFirearms manufacturers, defense contractorsFirearms companies, defense industry

Senior Firearm Design Engineers typically have more experience, advanced certifications, and lead complex projects, whereas Firearm Design Engineers focus on developing firearm components and prototypes. Both roles work closely within the same industry but differ in seniority and scope of responsibilities.

What are the key skills and qualifications needed to thrive as a Senior Firearm Design Engineer, and why are they important?

To thrive as a Senior Firearm Design Engineer, you need a strong background in mechanical engineering, ballistics, and CAD design, typically supported by a relevant engineering degree and experience in the firearms industry. Proficiency in 3D modeling software (such as SolidWorks or AutoCAD), familiarity with materials testing, and knowledge of regulatory compliance standards like ATF and ITAR are essential. Attention to detail, problem-solving abilities, and effective communication with cross-functional teams are valuable soft skills in this role. These skills and qualities ensure the creation of innovative, safe, and reliable firearms that meet industry standards and user needs.

What does a Senior Firearm Design Engineer do?

A Senior Firearm Design Engineer is responsible for designing, developing, and testing new firearms or improving existing models. They oversee the technical aspects of firearm engineering, ensuring that products meet safety, reliability, and performance standards. Their work involves using computer-aided design (CAD) software, collaborating with manufacturing teams, and staying updated on industry regulations. Additionally, they may lead teams of engineers and coordinate with other departments to bring products from concept to production.

What are the typical challenges faced by a Senior Firearm Design Engineer when working on new product development?

Senior Firearm Design Engineers often encounter challenges balancing innovation with strict regulatory and safety standards. They must ensure that novel features and mechanisms not only enhance performance but also comply with industry regulations and withstand rigorous testing. Collaboration with manufacturing, testing, and legal teams is crucial to navigate these complexities. Additionally, managing project timelines while addressing technical setbacks or supply chain issues is a common aspect of the role.
What are popular job titles related to Senior Firearm Design Engineer jobs in Racine, WI? For Senior Firearm Design Engineer jobs in Racine, WI, the most frequently searched job titles are:
What job categories do people searching Senior Firearm Design Engineer jobs in Racine, WI look for? The top searched job categories for Senior Firearm Design Engineer jobs in Racine, WI are:
What cities near Racine, WI are hiring for Senior Firearm Design Engineer jobs? Cities near Racine, WI with the most Senior Firearm Design Engineer job openings:
Senior Firearm Design Engineer jobs near you
Senior Design Engineer, Head Protection

Senior Design Engineer, Head Protection

Milwaukee Tool

Milwaukee, WI

Full-time

Posted 5 days ago

Job description

Sr Design Engineer

Job Description:

Senior Design Engineer, Advanced Engineering

Front End Head Protection Development

Summary

Bring first-principles rigor and evidence-backed decisions to deliver production-ready innovations that raise the bar for performance, reliability, and manufacturability. In this role, you will be developing innovative technologies and designs to push the boundaries of safety, comfort, and performance for head protection products. You will lead design maturation by setting performance targets, generating and analyzing data (tests + models), and reducing technical risk to ensure confident launches. You own validation and analysis, turn data into clear decisions, and collaborate across manufacturing, quality, suppliers, and product teams from early exploration through transfer to production.

Key Responsibilities

  • Develop innovative solutions that industry leading safety performance in a head protection product.
  • Define performance objectives and validation strategies; develop and execute test plans for functional, durability, and environmental requirements.
  • Instrument prototypes/fixtures for high-fidelity data capture; analyze results with DOE, regression, and reliability models to quantify trade-offs.
  • Collaborate with simulation engineers to develop FEA/CFD/thermal models to lab/field data; update models based on findings; drive root-cause analysis and reliability growth.
  • Utilize high speed video, python tools, and other advanced data analysis techniques to synthesize test results into actionable findings
  • Partner with manufacturing and suppliers on process capability, materials, and tooling; feed cost/quality/takt insights into design iterations and risk mitigation.
  • Plan and execute prototyping-from proof-of-feasibility throughproduction-representativebuilds-and capture lessons learned to inform downstream development.
  • Document technical decisions, assumptions, and test outcomes in clear reports; present findings and recommendations to cross-functional stakeholders.
  • Cultivate curiosity toward AI: proactively explore and run small proofsofconcept where machine learning, generative design, and intelligent automation can improve analysis, prototyping, and test design
  • Mentor engineers in test design, analysis, and modeling; foster first-principles thinking and measurable outcomes.

Typical Advanced Engineering Workflow


Discovery: Clarify user and business needs; benchmark performance; define success metrics and initial risk hypotheses.

Definition: Translate needs into engineering targets; select validation methods; outline modeling/analysis and prototype plans.

Exploration & Prototyping: Execute tests and simulations; iterate designs; quantify trade-offs; down-select solution paths.

Validation: Confirm performance, reliability, and manufacturability against targets; refine design and process risks.

Transfer to Production: Provide documentation, test methods, critical features/tolerances, and known risks; support ramp as subject-matter expert.

Qualifications

  • Bachelor's degree in Mechanical, Product, or Material Engineering (or related); advanced degree a plus.
  • 2+ years experience with energy absorption technologies and/or head protection products
  • 5+ years of product development experience in automotive, industrial, consumer/durable goods, or adjacent industries.
  • Demonstrated expertise in test planning/execution, data analysis, and modeling/simulation (FEA/CFD/thermal).
  • Proficiency in CAD; experience with DFMA, prototyping methods, and supplier collaboration.
  • Hands-on with instrumentation/DAQ and statistical tools (e.g., JMP/Minitab); familiarity with reliability methods (e.g., accelerated life testing, Weibull).
  • Excellent communication skills-able to synthesize complex data into clear design recommendations; strong cross-functional collaboration.
  • Practical experience applying ML/AI to guide mechanical design and integrate proven tools into standard engineering workflows
  • Self-starter comfortable learning beyond core discipline; able to manage ambiguous design tasks.
  • Willingness to travel ~10%(domestic/international).

Milwaukee Tool is an equal opportunity employer.

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