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Senior Fea Engineer Jobs in Springfield, VA (NOW HIRING)

ARA

Senior Mechanical Engineer

Arlington, VA · On-site

$120K - $148K/yr

ARA is seeking a Senior Mechanical Engineer to support the design of equipment, tooling, and ... Strong working knowledge of GD&T (ASME Y14.5). * Experience with FEA/simulation tools for ...

Ara

Senior Mechanical Engineer

Arlington, VA · On-site

$120 - $148/hr

Engineering Support Services ARA is seeking a Senior Mechanical Engineer to support the design of ... Strong working knowledge of GD&T (ASME Y14.5). * Experience with FEA/simulation tools for ...

Axon

Senior Mechanical Engineer

Sterling, VA · On-site

$103K - $136K/yr

... Sr. Mechanical Engineers at Dedrone have full design ownership over next generation cUAS ... Perform detailed mechanical analysis to ensure proper function through FEA, tolerance analysis ...

Axon

Senior Mechanical Engineer

Sterling, VA · On-site

$103K - $136K/yr

... Sr. Mechanical Engineers at Dedrone have full design ownership over next generation cUAS ... Perform detailed mechanical analysis to ensure proper function through FEA, tolerance analysis ...

Tt

Senior Blast Project Engineer

Washington, DC · On-site

$115K - $135K/yr

The Role We are seeking a Senior Project Engineer to join the Protective Design & Security Practice ... Proficiency with blast/FEA and structural analysis software (e.g., SAP2000, ETABS, ANSYS, LS-DYNA ...

AMERICAN SYSTEMS

Mechanical Engineer, Senior

Mclean, VA

$125K - $145K/yr

Responsible for providing guidance and expertise in mechanical engineering to design complex ... Finite Element Analysis (FEA) software * Weight & Moment analysis * Static analysis * Commercial ...

AMERICAN SYSTEMS

Mechanical Engineer, Senior

Mclean, VA · On-site

$125K - $145K/yr

Responsible for providing guidance and expertise in mechanical engineering to design complex ... Finite Element Analysis (FEA) software * Weight & Moment analysis * Static analysis * Commercial ...

Axon

Mechanical Engineer II

Sterling, VA · On-site

... Sr. Mechanical Engineers at Dedrone have full design ownership over next generation cUAS ... Perform detailed mechanical analysis to ensure proper function through FEA, tolerance analysis ...

Helsing

Senior Design Engineer

Washington, DC · On-site

Familiarity with FEA (Finite Element Analysis) for structural and thermal analysis * Understanding ... You will face unique Engineering and AI challenges that make a meaningful impact in the world * Our ...

Helsing

Senior Design Engineer

Washington, DC

Familiarity with FEA (Finite Element Analysis) for structural and thermal analysis * Understanding ... You will face unique Engineering and AI challenges that make a meaningful impact in the world * Our ...

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Showing results 21-40

All JobsFea Engineer JobsSenior Fea Engineer JobsSenior Fea Engineer Jobs in Springfield, VA

Senior Fea Engineer information

See Springfield, VA salary details

$62.1K

$132.2K

$191.7K

How much do senior fea engineer jobs pay per year?

As of Sep 6, 2026, the average yearly pay for senior fea engineer in Springfield, VA is $132,192.00, according to ZipRecruiter salary data. Most workers in this role earn between $109,200.00 and $149,900.00 per year, depending on experience, location, and employer.

What is a senior FEA engineer?

A Senior FEA (Finite Element Analysis) Engineer is responsible for performing advanced structural, thermal, and mechanical simulations to evaluate product designs. They use finite element methods to analyze stress, strain, fatigue, and other performance factors, ensuring products meet safety and performance standards. They also collaborate with design, manufacturing, and testing teams to optimize designs and troubleshoot engineering challenges. Strong knowledge of FEA software (such as ANSYS or Abaqus) and industry standards is essential. This role typically requires several years of experience in structural analysis, material behavior, and computational modeling.

What are some common daily responsibilities for a senior FEA engineer?

A Senior FEA Engineer typically spends their workdays creating and validating finite element models, analyzing simulation results, and preparing detailed technical reports for project teams and stakeholders. You may collaborate closely with design engineers, project managers, and manufacturing teams to propose optimization solutions or address engineering challenges. Reviewing and mentoring the work of junior engineers and staying current with advancements in simulation tools are also common responsibilities. This role is highly collaborative, with frequent opportunities to influence product design decisions and ensure the structural integrity and performance of engineering solutions.

What are the key skills and qualifications needed to thrive in the senior FEA engineer position, and why are they important?

To thrive as a Senior FEA Engineer, you need advanced knowledge of finite element analysis principles, mechanical engineering concepts, and typically a bachelor's or master's degree in engineering. Expertise with FEA software such as ANSYS, Abaqus, or NASTRAN, along with proficiency in CAD tools and relevant industry certifications, is highly valued. Strong problem-solving skills, attention to detail, and the ability to communicate complex findings to multidisciplinary teams are crucial soft skills. These abilities ensure accurate simulations, effective collaboration, and innovative solutions in product design and structural analysis projects.

What are popular job titles related to Senior Fea Engineer jobs in Springfield, VA?

For Senior Fea Engineer jobs in Springfield, VA, the most frequently searched job titles are:

What cities near Springfield, VA are hiring for Senior Fea Engineer jobs?

Cities near Springfield, VA with the most Senior Fea Engineer job openings:

Senior Fea Engineer jobs near you
Infographic showing various Senior Fea Engineer job openings in Springfield, VA as of August 2026, with employment types broken down into 85% Full Time, 10% Part Time, and 5% Contract. Highlights an 86% Physical, 5% Hybrid, and 9% Remote job distribution, with an average salary of $132,192 per year, or $63.6 per hour.

Senior Mechanical Engineer

ARA

Arlington, VA • On-site

$120K - $148K/yr

Full-time

Posted 19 days ago

Key responsibilities

  • Design mechanical equipment, components, and equipment-to-facility interfaces for chemical/energetic material manufacturing systems and unmanned systems hardware.

  • Develop 3D models and assemblies in SolidWorks and produce 2D drawings/layouts in AutoCAD, including manufacturing- and assembly-ready drawing packages with GD&T.

  • Support design reviews, technical interchange meetings, and site visits with government customers at Indian Head, MD.

Job description

ARA is seeking a Senior Mechanical Engineer to support the design of equipment, tooling, and equipment interfaces for energetics chemical manufacturing systems and unmanned systems (UxS) programs supporting U.S. Government customers. This role spans a broad range of mechanical design applications, from process equipment and facility integration to mobile/field hardware platforms. The ideal candidate is an expert in SolidWorks and AutoCAD, capable of taking concepts through detailed design and producing release-quality drawings for manufacturing and assembly. The salary range is between $120K-$148K. This is a hybrid position with occasional travel to Arlington, VA and Indian Head, MD (15% travel).
Key Responsibilities
  • Design mechanical equipment, components, and equipment-to-facility interfaces for chemical/energetic material manufacturing systems and unmanned systems hardware.
  • Develop 3D models and assemblies in SolidWorks and produce 2D drawings/layouts in AutoCAD.
  • Create manufacturing- and assembly-ready drawing packages, including GD&T per ASME Y14.5.
  • Perform structural and mechanical analysis (FEA) to validate designs for strength, fatigue, and operational loading.
  • Manage CAD data and revisions through a PDM system (e.g., SolidWorks PDM/Vault).
  • Coordinate with chemical and process engineers to align equipment design with process requirements and DoD facility standards.
  • Support design reviews, technical interchange meetings, and site visits with government customers at Indian Head, MD.
  • Generally consider hazard classification, explosive safety, and facility siting requirements when designing equipment for energetic material applications.
  • Provide informal technical mentorship to junior engineers on design practices, drafting standards, and tools.

Required Qualifications
  • Bachelor's degree in Mechanical Engineering.
  • 8 years of relevant mechanical design experience.
  • Demonstrated proficiency in SolidWorks (modeling, assemblies, drawings) and AutoCAD.
  • Strong working knowledge of GD&T (ASME Y14.5).
  • Experience with FEA/simulation tools for mechanical design validation.
  • Experience using a PDM system for CAD data management.
  • Ability to produce drawing packages suitable for manufacturing and assembly release.
  • U.S. Citizenship required; must be eligible to obtain a security clearance.
  • Willingness to travel regularly between Arlington, VA and Indian Head, MD.

Preferred Qualifications
  • Masters in Mechanical Engineering with 6-8 years of relevant mechanical design experience.
  • PhD in Mechanical Engineering with 3-5 years of relevant mechanical design experience.
  • Experience designing equipment for chemical processing, energetics, or hazardous material manufacturing environments.
  • Familiarity with DoD facility design standards (UFC) and explosive safety requirements.
  • Experience supporting unmanned systems (UxS) hardware design.
  • Prior experience interfacing directly with government program offices or customers.

Company & Division Information
Applied Research Associates, Inc. is an employee-owned international research and engineering company recognized for providing technically superior solutions to complex and challenging problems in the physical sciences. The company, founded in Albuquerque, NM, in 1979, currently employs over 2,240 professionals and continues to grow. ARA offices throughout the United States and Canada provide a broad range of technical expertise in defense technologies, civil technologies, computer software and simulation, systems analysis, environmental technologies, and testing and measurement. The corporation also provides sophisticated technical products for environmental site characterization, pavement analysis, and robotics.
At ARA, employees are our greatest assets. The corporation realizes that employee ownership spawns greater creativity and initiative along with higher performance and customer satisfaction levels. ARA gives employees the tools, training, and opportunities to take more active roles as owners. The culture is challenging and innovation and experimentation are the norm. Employees are eligible for contributions which not only add to the company's success, but also their own through the Employee Stock Ownership Plan (ESOP). The motto, "Engineering and Science for Fun and Profit" sums up the ARA experience. We invite you to visit our website to learn more about who we are, what we do, the excellent careers and benefits we offer and explore some of our featured offices.
Equal Opportunity Employer/Protected Veterans/Individuals with Disabilities
This employer is required to notify all applicants of their rights pursuant to federal employment laws.
For further information, please review the Know Your Rights notice from the Department of Labor.

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