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Senior Fea Engineer Jobs in Springfield, VA (NOW HIRING)

Senior Mechanical Engineer

Fairfax, VA ยท On-site

$89K - $165K/yr

Senior Mechanical Engineer Requisition ID: 1783 Position Location: Sterling, VA Position Reports To ... FEA Analysis: Perform and review detailed structural and thermal analysis to validate design ...

New

Senior Mechanical Engineer

Sterling, VA ยท On-site

$103K - $136K/yr

... Sr. Mechanical Engineers at Dedrone have full design ownership over next generation cUAS ... Perform detailed mechanical analysis to ensure proper function through FEA, tolerance analysis ...

Sr Mechanical Engineer

Reston, VA ยท On-site

$145K - $203K/yr

Demonstrated expertise in structural analysis, including hand calculations and FEA. * Proficiency ... D. in Mechanical Engineering or a related field. * Experience with the design and analysis of ...

Senior Mechanical Analyst

Herndon, VA ยท On-site

$107K - $141K/yr

... as ANSYS Mechanical for FEA analysis Environmental Testing & Validation Plan and support ... and engineering drawings using Creo Perform analysis-driven design iterations Collaborate with ...

Senior Blast Project Engineer

Washington, DC ยท On-site +1

$115K - $135K/yr

The Role We are seeking a Senior Project Engineer to join the Protective Design & Security Practice ... Proficiency with blast/FEA and structural analysis software (e.g., SAP2000, ETABS, ANSYS, LS-DYNA ...

Engineer

Temple Hills, MD ยท On-site

$45K - $65K/yr

This position involves collaborating closely with senior engineers to ensure projects meet ... Familiarity with finite element analysis (FEA) and other simulation tools. * Knowledge of industry ...

Responsible for providing guidance and expertise in mechanical engineering to design complex ... Finite Element Analysis (FEA) software * Weight & Moment analysis * Static analysis * Commercial ...

Mechanical Engineer, Senior

Mclean, VA ยท On-site

$125K - $145K/yr

Responsible for providing guidance and expertise in mechanical engineering to design complex ... Finite Element Analysis (FEA) software * Weight & Moment analysis * Static analysis * Commercial ...

... Sr. Mechanical Engineers at Dedrone have full design ownership over next generation cUAS ... Perform detailed mechanical analysis to ensure proper function through FEA, tolerance analysis ...

Showing results 21-40

Senior Fea Engineer information

See Springfield, VA salary details

$62.1K

$132.2K

$191.7K

How much do senior fea engineer jobs pay per year?

As of Aug 5, 2026, the average yearly pay for senior fea engineer in Springfield, VA is $132,192.00, according to ZipRecruiter salary data. Most workers in this role earn between $109,200.00 and $149,900.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive in the senior FEA engineer position, and why are they important?

To thrive as a Senior FEA Engineer, you need advanced knowledge of finite element analysis principles, mechanical engineering concepts, and typically a bachelor's or master's degree in engineering. Expertise with FEA software such as ANSYS, Abaqus, or NASTRAN, along with proficiency in CAD tools and relevant industry certifications, is highly valued. Strong problem-solving skills, attention to detail, and the ability to communicate complex findings to multidisciplinary teams are crucial soft skills. These abilities ensure accurate simulations, effective collaboration, and innovative solutions in product design and structural analysis projects.

What are some common daily responsibilities for a senior FEA engineer?

A Senior FEA Engineer typically spends their workdays creating and validating finite element models, analyzing simulation results, and preparing detailed technical reports for project teams and stakeholders. You may collaborate closely with design engineers, project managers, and manufacturing teams to propose optimization solutions or address engineering challenges. Reviewing and mentoring the work of junior engineers and staying current with advancements in simulation tools are also common responsibilities. This role is highly collaborative, with frequent opportunities to influence product design decisions and ensure the structural integrity and performance of engineering solutions.

What is a senior FEA engineer?

A Senior FEA (Finite Element Analysis) Engineer is responsible for performing advanced structural, thermal, and mechanical simulations to evaluate product designs. They use finite element methods to analyze stress, strain, fatigue, and other performance factors, ensuring products meet safety and performance standards. They also collaborate with design, manufacturing, and testing teams to optimize designs and troubleshoot engineering challenges. Strong knowledge of FEA software (such as ANSYS or Abaqus) and industry standards is essential. This role typically requires several years of experience in structural analysis, material behavior, and computational modeling.

What cities near Springfield, VA are hiring for Senior Fea Engineer jobs? Cities near Springfield, VA with the most Senior Fea Engineer job openings:
Infographic showing various Senior Fea Engineer job openings in Springfield, VA as of July 2026, with employment types broken down into 94% Full Time, 3% Part Time, and 3% Contract. Highlights an 88% Physical, 5% Hybrid, and 7% Remote job distribution, with an average salary of $132,192 per year, or $63.6 per hour.

Senior Mechanical Engineer

Trident Systems LLC

Fairfax, VA โ€ข On-site

$89K - $165K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 2 days ago

New


Job description

Position Title: Senior Mechanical Engineer
Requisition ID: 1783
Position Location: Sterling, VA
Position Reports To: Manager, Mechanical Engineering
Supervises Others: No

At Trident Systems Space Electronic Systems (SES) division, we believe in the power of using strong engineering principles to drive innovation and solve complex problems. We foster a culture of rigorous engineering and continuous improvement, leveraging the full knowledge of our organization through collaborative product development processes that include design and peer reviews. We combine our expertise in space electronics with right-sized development processes to create innovative, high-performance space-based electronic systems that meet our customers' evolving needs.

We are a mission partner supporting DoD, Intelligence Community, and Civil space customers. We develop complex, radiation effects mitigated, designs that balance competing requirements in modern space programs, delivering cutting-edge solutions that enable our customers to achieve more in space.

Position Summary

We are seeking a talented, self-motivated, and experienced Senior Mechanical Engineer with demonstrated success in developing and delivering new and/or improved products that meet requirements on time and within budget.

The Senior Mechanical Engineer works collaboratively with program managers and project engineers to ensure successful program execution and is responsible for applying mechanical knowledge in designing and analyzing electro-mechanical assemblies. This position requires a high level of technical capability and communication skills, and effective forward thinking to take advantage of opportunities and prevent issues. To be successful in this role, the individual should possess technical depth to perform deep-dive analysis, as well as technical breadth to work through complex issues across disciplines (e.g. mechanical, electrical, software, and firmware). This individual is expected to receive little direct supervision in fulfilling responsibilities.

Duties and Responsibilities

  • Design & Modeling: Lead the mechanical design of spacecraft electronics assemblies using high-fidelity CAD tools like SolidWorks or similar.
  • Draft high quality mechanical drawings for the fabrication of designed parts incorporating the necessary GD&T.
  • FEA Analysis: Perform and review detailed structural and thermal analysis to validate design integrity under flight loads and temperatures using Ansys Workbench or similar.
  • Testing & Qualification: Familiarity with space environmental testing, including vibration, thermal vacuum (TVAC), and shock testing, to ensure flight readiness.
  • Project Oversight: Manage project schedules and technical risk, while coordinating with electrical, software, and systems engineers to integrate multidisciplinary subsystems.
  • Teamwork: Mentor teammates, collaborate effectively in interdisciplinary teams. Perform detailed reviews of mechanical team products.
  • Ability to support travel or off-site work, as needed.
  • Perform other duties as assigned.

Required Qualifications

  • Bachelor’s degree in Aerospace or Mechanical Engineering from an ABET-accredited program
  • Minimum of 6 years of related experience with a Bachelor’s degree or 4 years with a Master’s degree
  • Proficiency in GD&T (ASME Y14.5), and precision manufacturing methods like CNC machining
  • Experience with aerospace and/or space hardware development
  • Experience with PDM systems and configuration management

Preferred Qualifications

  • Working knowledge of space electronics packaging and cooling (VPX standards) and designing for space environments

Pay Information

Full-Time Salary Range: $89,000 - $165,000
Please Note: Actual compensation offered will be determined based on several factors including, but not limited to, relevant experience, skills, education, certifications, internal equity, business considerations, and geographic location where applicable.

Benefits

Hired applicants may be eligible for benefits including but not limited to:

  • Health benefits
  • Medical
  • Dental
  • Vision
  • Basic life with AD&D
  • Short term disability
  • Long term disability
  • Ancillary (Voluntary life with AD&D, accident, critical illness, hospital, and pet)
  • Spending accounts (HSA, FSA, and DCFSA)
  • Paid time off
  • Holidays
  • 401(k) (including company match)
  • Tuition reimbursement
  • Leaves (Parental, maternity, and military)
  • Annual discretionary bonus (for eligible roles)

Trident Systems reserves the right to change or assign other duties to this position.

Trident Systems is an affirmative action and equal opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state or local laws. To request reasonable accommodation to participate in the job application or interview process, please contact recruiting@tridsys.com.

Pay Transparency: The contractor will not discharge or in any other manner discriminate against employees or applicants because they have inquired about, discussed, or disclosed their own pay or the pay of another employee or applicant. However, employees who have access to the compensation information of other employees or applicants as a part of their essential job functions cannot disclose the pay of other employees or applicants to individuals who do not otherwise have access to compensation information, unless the disclosure is (a) in response to a formal complaint or charge, (b) in furtherance of an investigation, proceeding, hearing, or action, including an investigation conducted by the employer, or (c) consistent with the contractor’s legal duty to furnish information. 41 CFR 60-1.35(c)