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Senior Fea Engineer Jobs in Springfield, VA (NOW HIRING)

Career Renew

CAE/FEA Engineer

Washington, DC · Remote

$170K - $235K/yr

Work alongside brilliant minds including an SVP of Engineering who managed 6,000 engineers at ... FEA tools: Ansa (hard req) or Ansys, Abaqus (preferred) Proficiency with CAD tools, especially ...

KBR

Senior Structural Analysis Engineer

Greenbelt, MD · On-site +1

$137K - $206K/yr

Senior Structural Analysis Engineer BELONG. CONNECT. GROW. with KBR. Around here, we define the ... Perform structural analyses using classical mechanics calculations and Finite Element Analysis (FEA ...

Abbott On Call Inc

Senior Structural Engineer

Washington, DC · On-site

$115K - $160K/yr

Summary Abbott on Call is seeking an experienced and innovative Senior Naval Architect with strong ... You will play a key role in developing structural models, performing FEA simulations, and producing ...

Abbott On Call Inc

Senior Structural Engineer

Washington, DC · On-site

$115K - $160K/yr

Summary Abbott on Call is seeking an experienced and innovative Senior Naval Architect with strong ... You will play a key role in developing structural models, performing FEA simulations, and producing ...

Axon

Senior Mechanical Engineer

Sterling, VA

$103K - $136K/yr

... Sr. Mechanical Engineers at Dedrone have full design ownership over next generation cUAS ... Perform detailed mechanical analysis to ensure proper function through FEA, tolerance analysis ...

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Senior Fea Engineer information

See Springfield, VA salary details

$62.1K

$132.2K

$191.7K

How much do senior fea engineer jobs pay per year?

As of Aug 5, 2026, the average yearly pay for senior fea engineer in Springfield, VA is $132,192.00, according to ZipRecruiter salary data. Most workers in this role earn between $109,200.00 and $149,900.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive in the senior FEA engineer position, and why are they important?

To thrive as a Senior FEA Engineer, you need advanced knowledge of finite element analysis principles, mechanical engineering concepts, and typically a bachelor's or master's degree in engineering. Expertise with FEA software such as ANSYS, Abaqus, or NASTRAN, along with proficiency in CAD tools and relevant industry certifications, is highly valued. Strong problem-solving skills, attention to detail, and the ability to communicate complex findings to multidisciplinary teams are crucial soft skills. These abilities ensure accurate simulations, effective collaboration, and innovative solutions in product design and structural analysis projects.

What are some common daily responsibilities for a senior FEA engineer?

A Senior FEA Engineer typically spends their workdays creating and validating finite element models, analyzing simulation results, and preparing detailed technical reports for project teams and stakeholders. You may collaborate closely with design engineers, project managers, and manufacturing teams to propose optimization solutions or address engineering challenges. Reviewing and mentoring the work of junior engineers and staying current with advancements in simulation tools are also common responsibilities. This role is highly collaborative, with frequent opportunities to influence product design decisions and ensure the structural integrity and performance of engineering solutions.

What is a senior FEA engineer?

A Senior FEA (Finite Element Analysis) Engineer is responsible for performing advanced structural, thermal, and mechanical simulations to evaluate product designs. They use finite element methods to analyze stress, strain, fatigue, and other performance factors, ensuring products meet safety and performance standards. They also collaborate with design, manufacturing, and testing teams to optimize designs and troubleshoot engineering challenges. Strong knowledge of FEA software (such as ANSYS or Abaqus) and industry standards is essential. This role typically requires several years of experience in structural analysis, material behavior, and computational modeling.

What cities near Springfield, VA are hiring for Senior Fea Engineer jobs? Cities near Springfield, VA with the most Senior Fea Engineer job openings:
Senior Fea Engineer jobs near you
Infographic showing various Senior Fea Engineer job openings in Springfield, VA as of July 2026, with employment types broken down into 94% Full Time, 3% Part Time, and 3% Contract. Highlights an 88% Physical, 5% Hybrid, and 7% Remote job distribution, with an average salary of $132,192 per year, or $63.6 per hour.

CAE/FEA Engineer

Career Renew

Washington, DC • Remote

$170K - $235K/yr

Full-time

Posted 4 days ago

Job description

Career Renew is recruiting for one of its clients a CAE/FEA Engineer - this is a fully remote role for US-based candidates. Salary range: 170-235K USD base plus benefits plus equity. Not open to visa sponsorships/transfers.

We build Collaborative Intelligence™ — an always-human-in-the-loop AI system that augments humanity instead of replacing it. They work with the biggest OEMs and innovative automotive partners on cutting-edge tech like electric vehicles and autonomous systems.


You'll join a well-funded startup ($120M raised from top investors like Crosspoint Capital) with only 53 people, giving you massive ownership and impact. Work alongside brilliant minds including an SVP of Engineering who managed 6,000 engineers at Lockheed Martin for 27 years.


This Forward Deployed Engineer role puts you at the forefront of deploying AI in automotive manufacturing. You'll own client relationships and build custom solutions that bridge cutting-edge ML with mission-critical physical systems.

As a Forward Deployment Engineer specializing in Automotive deployment, you will act as the primary bridge between SynthBee’s ML technologies and the rigorous engineering standards of our tier-1 partners. You will advise leadership on the deployment of ML-powered systems within highly regulated environments, ensuring that innovation never compromises safety or compliance.

What you'll do

  • Technical Deployment & Advisory: Provide deep-domain expertise in mechanical and systems engineering to ensure ML models are physically grounded and technically viable.

  • Regulatory Alignment: Lead the translation of complex regulatory requirements (FDA, ISO, etc.) into technical constraints for ML development.

  • System Architecture: Oversee the lifecycle of complex systems, from requirements capture to V-Model verification and validation (V&V).

  • Cross-Functional Liaison: Act as the "translator" between software/ML teams and client-side software/hardware engineering departments (Mechanical, Thermal, Safety).

  • Root Cause Analysis: Utilize engineering fundamentals to troubleshoot system-level failures in the field, bridging the gap between digital predictions and physical outcomes.

Requirements:
5 - 15 years of experience as a systems engineer in the automotive industry (Mandatory)
Hands-on systems engineering ownership across the full lifecycle (requirements, ICDs, V&V) (Mandatory)
Has done external client-facing technical work (presented findings, managed relationships, or deployed at client sites) (Mandatory)
Previous experience as a Technical Product Manager at some point in their career (Nice-to-have)
Previous startup experience (Nice-to-have)
Bachelor's in Mechanical or similar engineering field (Mandatory)
Master's or PhD in a relevant engineering field (Nice-to-have)
Hands-on experience with FEA tools: Ansa (hard req) or Ansys, Abaqus (preferred)
Proficiency with CAD tools, especially CATIA V5/V6 or Hyperworks (Mandatory)
Familiarity with automotive standards (e.g., ISO 26262, ASPICE) (Nice-to-have)
Exposure to AI/ML deployment or configuration (API integration, cloud infrastructure, or agentic systems) — does not need to have trained models (Nice-to-have)
Willing to travel 35%-50% of the time for client deployments (Mandatory)