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Senior Fea Engineer Jobs in Springfield, VA (NOW HIRING)

Senior Structural Engineer

Washington, DC · On-site

$115K - $160K/yr

Summary Abbott on Call is seeking an experienced and innovative Senior Naval Architect with strong ... You will play a key role in developing structural models, performing FEA simulations, and producing ...

Senior Structural Engineer

Washington, DC · On-site

$115K - $160K/yr

Summary Abbott on Call is seeking an experienced and innovative Senior Naval Architect with strong ... You will play a key role in developing structural models, performing FEA simulations, and producing ...

Senior Thermal Engineer

Alexandria, VA · On-site

$101K - $134K/yr

CFD/FEA modeling (ANSYS/FLUENT) experience is a plus Mainstream Engineering Corporation is an equal ... opportunity employer. Qualified candidates will be considered without regard to legally protected ...

MaxCyte is seeking a Senior Mechanical Engineer I/II to develop innovative single-use fluid control ... Perform tolerance analyses and FEA. Drive prototype builds, engineering testing, and failure/root ...

MaxCyte is seeking a Senior Mechanical Engineer I/II to develop innovative single-use fluid control ... Perform tolerance analyses and FEA. Drive prototype builds, engineering testing, and failure/root ...

MaxCyte is seeking a Senior Mechanical Engineer I/II to develop innovative single-use fluid control ... Perform tolerance analyses and FEA. Drive prototype builds, engineering testing, and failure/root ...

Senior Mechanical Engineer

Sterling, VA · On-site

$105K - $139K/yr

Senior Mechanical Engineer Requisition ID: Position Location: Sterling, VA Position Reports To ... FEA Analysis: Perform and review detailed structural and thermal analysis to validate design ...

Mechanical Engineer II

Rockville, MD · On-site

$100K - $140K/yr

... senior engineers. Where You'll Make an Impact * Own design of components and subassemblies from ... Perform basic structural and thermal analysis (hand calcs and FEA support) * Support hardware ...

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Senior Fea Engineer information

See Springfield, VA salary details

$62.1K

$132.2K

$191.7K

How much do senior fea engineer jobs pay per year?

As of Jun 16, 2026, the average yearly pay for senior fea engineer in Springfield, VA is $132,192.00, according to ZipRecruiter salary data. Most workers in this role earn between $109,200.00 and $149,900.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive in the Senior Fea Engineer position, and why are they important?

To thrive as a Senior FEA Engineer, you need advanced knowledge of finite element analysis principles, mechanical engineering concepts, and typically a bachelor's or master's degree in engineering. Expertise with FEA software such as ANSYS, Abaqus, or NASTRAN, along with proficiency in CAD tools and relevant industry certifications, is highly valued. Strong problem-solving skills, attention to detail, and the ability to communicate complex findings to multidisciplinary teams are crucial soft skills. These abilities ensure accurate simulations, effective collaboration, and innovative solutions in product design and structural analysis projects.

What are some common daily responsibilities for a Senior FEA Engineer?

A Senior FEA Engineer typically spends their workdays creating and validating finite element models, analyzing simulation results, and preparing detailed technical reports for project teams and stakeholders. You may collaborate closely with design engineers, project managers, and manufacturing teams to propose optimization solutions or address engineering challenges. Reviewing and mentoring the work of junior engineers and staying current with advancements in simulation tools are also common responsibilities. This role is highly collaborative, with frequent opportunities to influence product design decisions and ensure the structural integrity and performance of engineering solutions.

What is a Senior FEA Engineer job?

A Senior FEA (Finite Element Analysis) Engineer is responsible for performing advanced structural, thermal, and mechanical simulations to evaluate product designs. They use finite element methods to analyze stress, strain, fatigue, and other performance factors, ensuring products meet safety and performance standards. They also collaborate with design, manufacturing, and testing teams to optimize designs and troubleshoot engineering challenges. Strong knowledge of FEA software (such as ANSYS or Abaqus) and industry standards is essential. This role typically requires several years of experience in structural analysis, material behavior, and computational modeling.

What job categories do people searching Senior Fea Engineer jobs in Springfield, VA look for? The top searched job categories for Senior Fea Engineer jobs in Springfield, VA are:
What cities near Springfield, VA are hiring for Senior Fea Engineer jobs? Cities near Springfield, VA with the most Senior Fea Engineer job openings:
Infographic showing various Senior Fea Engineer job openings in Springfield, VA as of June 2026, with employment types broken down into 86% Full Time, and 14% Part Time. Highlights an 87% Physical, 5% Hybrid, and 8% Remote job distribution, with an average salary of $132,192 per year, or $63.6 per hour.
Senior Mechanical Engineer I/II

Senior Mechanical Engineer I/II

Rocket Lab Corporation

Silver Spring, MD

$108K - $142K/yr

Other

Posted 3 days ago


Rocket Lab rating

8.8

Company rating: 8.8 out of 10

Based on 6 frontline employees who took The Breakroom Quiz

7th of 60 rated aerospace companies


Job description

SPACE SYSTEMS

At Rocket Lab, we're not just launching rockets - we're building the future of space. Our Space Systems team builds everything from complete spacecraft, precision payloads to the components and subsystems that allow them to thrive in space, like solar panels, flight software, star trackers, optical systems, separation systems, radios, and more.

Our Space Systems team has enabled more than 1,700 missions, ranging from interplanetary exploration, in-space manufacturing to national security and defense initiatives. The team has built spacecraft, payloads, and components for missions to the Moon and Mars, working with partners including NASA, the Space Development Agency, and the U.S. Space Force. Whether it's a single high-performance spacecraft, constellation, or the vertically integrated components that help them get to space - our world class Space Systems team is empowering some of the boldest and most ambitious space missions.

SENIOR MECHANICAL ENGINEER SENIOR I/II

As a Mechanical Engineer at Rocket Lab's Silver Spring, Maryland location, you will lead development of innovative and complex electromechanical systems from project concepting through production implementation on aggressive timelines. This facility manufactures satellite separation mechanisms. Rocket Lab's commitment to improving life on earth by going to space is built upon a foundation of hard-working and motivated individuals that collaborate, challenge, and have each other's backs. Join a driven team that's tackling challenging projects, delivering on exciting missions, and making an impact on the future of space!

(Please note: this position can be hired at the Senior Mechanical Engineer I or Senior Mechanical Engineer II level.) 

WHAT YOU'LL GET TO DO:

  • Lead schedule-aggressive development of innovative space mechanisms from concept through implementation as responsible engineer
  • Design mechanisms and structures in CAD and analyze using hand calcs and FEA
  • Lead requirements definition, traceability, compliance, verification, and system validation
  • Prepare and maintain technical documentation, such as system design descriptions, CONOPS and ICDs
  • Create and maintain requirements verification matrices and risk management plans
  • Support constant incremental improvements to the development team's engineering approach and best practices
  • Generate technical reports and presentations to communicate findings, progress, and recommendations to internal stakeholders and external partners
  • Collaborate with interdisciplinary teams to ensure proper functionality across system interfaces and for end users
  • Own development schedules, project milestone reviews and technical interchange meetings
  • Mentor other engineers
  • Support business development proposals and custom SOWs
  • Support travel or off-site work to suppliers, customers, and other Rocket Lab sites, approximately 10%.

YOU'LL BRING THESE QUALIFICATIONS AS A SENIOR MECHANICAL ENGINEER I:

  • Bachelor's degree in a relevant engineering field
  • 5+ years experience in aerospace mechanical development projects
  • CAD and FEA proficiency
  • Thorough understandings of aerospace standards, environments, verification tests and requirements
  • Experience managing complex projects across organizational teams

YOU'LL BRING THESE QUALIFICATIONS AS A SENIOR MECHANICAL ENGINEER II:

  • SENIOR ENGINEER I qualifications plus
  • 8+ years of experience in aerospace mechanical development projects
    • 3+ years as responsible engineer on mechanical development projects
  • Experience mentoring other engineers
  • CAD and FEA proficiency
  • Thorough understandings of aerospace standards, environments, verification tests and requirements
  • Experience managing complex projects across organizational team

THESE QUALIFICATIONS WOULD BE NICE TO HAVE:

  • MS in relevant engineering field
  • Proficiency in NX CAD and Simcenter FEA software
  • Strong task management, communication and problem solving skills
  • Experience adapting to changing priorities and quickly resolving blockers

ADDITIONAL REQUIREMENTS:

  • Sit at desk and operate computer, keyboard and office equipment for extended periods 
  • Use hands with dexterity to operate controls, tools and technical equipment, as needed 
  • Read technical documents, drawings, and computer screens requiring close and distance vision 
  • Move between buildings, labs, and work areas, as needed 
  • Work in office and technical environments with occasional exposure to noise, dust and fumes in production areas.