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Senior Extrusion Machine Operator Jobs in Racine, WI

Spectrum Plastics Group

Packer I

Pleasant Prairie, WI · On-site

$14.25 - $17.25/hr

Notification to Lead Operator / Supervisor if extrusion equipment, bag machine or winder (back end) are functioning abnormally (product or equipment). * Support re-grind process by loading scrap ...

SPECTRUM PLASTICS MASTER

Packer I

Pleasant Prairie, WI · On-site

$14.25 - $17.25/hr

Notification to Lead Operator / Supervisor if extrusion equipment, bag machine or winder (back end) are functioning abnormally (product or equipment). * Support re-grind process by loading scrap ...

Spectrum Plastics Group

Packer I

Pleasant Prairie, WI · On-site

$14.25 - $17.25/hr

Notification to Lead Operator / Supervisor if extrusion equipment, bag machine or winder (back end) are functioning abnormally (product or equipment). * Support re-grind process by loading scrap ...

Lucas Milhaupt

Machine Operator (2nd Shift)

Cudahy, WI · On-site

$16.75 - $20.25/hr

Senior Specialist within the Manufacturing Machine Operations job family. Has substantial understanding of the job and applies knowledge and skills to complete a wide range of tasks. Complexity ...

Steel Partners

Machine Operator (2nd Shift)

Cudahy, WI · On-site

$16.75 - $20.25/hr

Senior Specialist within the Manufacturing Machine Operations job family. Has substantial understanding of the job and applies knowledge and skills to complete a wide range of tasks. Complexity ...

Lucas Milhaupt

Machine Operator (2nd Shift)

Cudahy, WI · On-site

$16.75 - $20.25/hr

Senior Specialist within the Manufacturing Machine Operations job family. Has substantial understanding of the job and applies knowledge and skills to complete a wide range of tasks. Complexity ...

Lucas Milhaupt

Machine Operator (2nd Shift)

Cudahy, WI · On-site

$16.75 - $20.25/hr

Senior Specialist within the Manufacturing Machine Operations job family. Has substantial understanding of the job and applies knowledge and skills to complete a wide range of tasks. Complexity ...

Primary Talent Partners

Packer

Pleasant Prairie, WI · On-site

$20.50/hr

Notification to Lead Operator / Supervisor if extrusion equipment, bag machine or winder (back end) are functioning abnormally (product or equipment). * Support re-grind process by loading scrap ...

Mativ

Coater Operator

New Berlin, WI · On-site

... machine according to O.C.S. Sheet and in cooperation with the Senior Coater Operator. • Mix chemicals use per ISO instructions. • Check all running conditions per set up sheet and report any ...

Senior plc

CNC Operator - 2nd Shift

Franklin, WI · On-site

$19 - $26/hr

Senior designs, manufactures and markets high-technology components and systems for the principal ... Under the directions of plant supervision, the CNC Machine Operator produces parts, meeting or ...

Senior plc

CNC Operator - 2nd Shift

Franklin, WI · On-site

$19 - $26/hr

Senior designs, manufactures and markets high-technology components and systems for the principal ... Under the directions of plant supervision, the CNC Machine Operator produces parts, meeting or ...

Mativ Holdings, Inc.

Coater Operator

New Berlin, WI · On-site

... machine according to O.C.S. Sheet and in cooperation with the Senior Coater Operator. • Mix chemicals use per ISO instructions. • Check all running conditions per set up sheet and report any ...

Stryten Energy

Cold Form Operator

Milwaukee, WI · On-site

$20.12/hr

Maximizing production efficiency of the Cold Form Presses and Extrusion production lines ... Communicating with Cold Form Technicians, Cold Form Tool and Machine repair person(s), Cold Form ...

Stryten Energy

Cold Form Operator

Milwaukee, WI · On-site

$20.12/hr

Maximizing production efficiency of the Cold Form Presses and Extrusion production lines ... Communicating with Cold Form Technicians, Cold Form Tool and Machine repair person(s), Cold Form ...

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Senior Extrusion Machine Operator information

See Racine, WI salary details

$11

$16

$20

How much do senior extrusion machine operator jobs pay per hour?

As of Sep 10, 2026, the average hourly pay for senior extrusion machine operator in Racine, WI is $16.38, according to ZipRecruiter salary data. Most workers in this role earn between $14.66 and $17.79 per hour, depending on experience, location, and employer.

What is a senior extrusion machine operator?

Senior Extrusion Machine Operators are experienced professionals who oversee and manage the operation of extrusion machines, which shape materials like plastics or metals into specific forms. They are responsible for setting up the machinery, monitoring production processes, ensuring product quality, and troubleshooting equipment issues. In addition to operating the machines, they often supervise junior operators, maintain safety standards, and perform routine maintenance. Their expertise helps ensure efficient production and adherence to quality specifications.

What are the key skills and qualifications needed to thrive as a senior extrusion machine operator?

To thrive as a Senior Extrusion Machine Operator, you need a solid understanding of extrusion processes, mechanical aptitude, and experience with industrial machinery, often supported by a high school diploma or technical certification. Familiarity with PLCs, quality control systems, and specific extrusion equipment is typically required. Attention to detail, problem-solving abilities, and strong communication skills help operators excel in troubleshooting and team collaboration. These skills ensure efficient production, high product quality, and minimal downtime in manufacturing environments.

What are some common challenges faced by senior extrusion machine operators, and how can they be addressed?

Senior Extrusion Machine Operators often encounter challenges such as maintaining consistent product quality, minimizing machine downtime, and troubleshooting technical issues. Addressing these challenges requires a deep understanding of the extrusion process, regular equipment maintenance, and strong problem-solving skills. Collaborating closely with maintenance teams and quality control staff is essential to quickly resolve any operational issues and ensure production goals are met. Proactively staying updated on new technologies and best practices in extrusion can also help operators maintain high efficiency and product standards.

What is the difference between Senior Extrusion Machine Operator vs Extrusion Machine Operator?

AspectSenior Extrusion Machine OperatorExtrusion Machine Operator
CredentialsHigh school diploma, certifications in extrusion processesHigh school diploma or equivalent, on-the-job training
Work EnvironmentManufacturing plants, production linesManufacturing plants, production lines
ResponsibilitiesOverseeing machine operation, troubleshooting, mentoring junior staffOperating extrusion machines, monitoring quality, basic troubleshooting

The main difference is that Senior Extrusion Machine Operators have more experience, oversee operations, and mentor others, while Extrusion Machine Operators focus on day-to-day machine operation and quality control.

How much do senior extrusion machine operators make in the US?

Senior extrusion machine operators in the US typically earn between $50,000 and $70,000 annually, depending on experience, location, and industry. They often require skills in machine setup, troubleshooting, and safety protocols, with some positions offering overtime or shift differentials.

Is a senior extrusion machine operator a good job?

A senior extrusion machine operator is a skilled manufacturing role that involves overseeing the operation of extrusion equipment, ensuring product quality, and maintaining safety standards. It typically offers stable employment, competitive wages, and opportunities for advancement with experience and additional certifications. The job requires technical skills, attention to detail, and the ability to troubleshoot machinery.
Senior Extrusion Machine Operator jobs near you

Lead Operator

Pleasant Prairie, WI • On-site

SPECTRUM PLASTICS MASTER
See more jobs at SPECTRUM PLASTICS MASTERexternal

Full-time

Re-posted 5 days ago

Key responsibilities

  • Perform equipment setup and startup for extrusion lines, bag machines, winders, printers, and inline converting equipment.

  • Supervise and provide guidance to packers, mixers, and other lead operators, and ensure product quality and process adherence.

  • Conduct quality control checks, document production runs, and maintain a clean and organized work area.

Job description

The lead operator position is a senior level manufacturing position at PPC Industries. This position is designed for a highly experienced and knowledgeable employee. A lead operator will generally be responsible for 6 / 7 extrusion lines. The lead operator is responsible for performing equipment setup and startup for extrusion lines, bag machines, winders, printers and inline converting equipment. A successful lead operator will be mindful for product quality with a focus on minimizing material waste (scrap). The lead operator is the key employee in the PPC process for ensuring product quality. The lead operator is a leadership position that provides guidance and training for mixers and packers as well as other lead operators.
Essential Job Functions
  • All safety regulations must be observed. Operators must also follow all Good Manufacturing Practices (GMPs) and Good Documentation Practices (GDPs).
  • Identify and locate raw materials by reading and interpreting job orders.
  • Perform equipment setup and startups, bringing extrusion lines in and out of production including identifying appropriate resin blends and removal of non-required materials
  • Responsible for setting up inline printing including ink retrieval and ink return. Operators on shift when a job ends, are responsible to clean up and return the ink to the ink room appropriately.
  • Make adjustments to settings, including web guide settings, tension settings, width settings, bag machine and winder settings, Doctor machine setting, etc...
  • Responsible for the setup, startup and operation of the bag machines and winders.
  • Responsible for providing supervision and direction for packers assigned to their extrusion lines as well as the mixer / material handler for their shift.
  • Responsible for quality of product that is being manufactured.
  • Keep work area clean / organized. No product or raw materials should be on the floor.
  • Perform Quality Control checks as required by Standard Operating Procedures (SOP).
  • Documenting the run record for manufactured product.
  • Ability to train junior employees on equipment and process.
  • Willingness to support other Lead Operators in maintaining all extrusion lines.
  • Ensure that unused equipment is stored in the proper location

Non-essential Job Functions
  • Assist with preventative maintenance activity (screen changes / blade replacement / cleaning air rings / etc...).

  • Ability to work on a rotating 12 hour shift schedule (day / night).
  • Experience as a packer.
  • Willingness to listen and learn through on the job training from Supervisors
  • Basic math skills to complete calculation and measurement of product.
  • Basic computer skills to input data / interface with Material Management Systems.

Other Skills/Abilities
  • Be able to perform length, gauge and weight measurements.
    • Use of hand tools, such as wrenches, scrapers, die gauges, screwdrivers, tape measures, etc.
  • Be able to visually inspect product for defects.

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