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Senior Engineer Metallurgy Jobs in Appleton, WI (NOW HIRING)

Senior Materials Engineer

Oshkosh, WI · On-site

$102K - $140K/yr

SENIOR MATERIALS ENGINEER Location: Oshkosh, WI Job Type: 9-12 Month Contract | Potential Contract ... Perform material and process evaluations, testing, and failure analysis on metallic and non ...

... Sr. Principal Engineer. * Support supervisor and corporation through the execution of job assignments, consisting of the analysis and testing of various materials (metallic and non-metallic) and ...

Senior Engineer Metallurgy information

See Appleton, WI salary details

$58.1K

$123.5K

$179K

How much do senior engineer metallurgy jobs pay per year?

As of Sep 5, 2026, the average yearly pay for senior engineer metallurgy in Appleton, WI is $123,485.00, according to ZipRecruiter salary data. Most workers in this role earn between $102,000.00 and $140,000.00 per year, depending on experience, location, and employer.

What does a senior engineer metallurgy do?

A Senior Engineer Metallurgy is responsible for overseeing the development, testing, and implementation of processes related to the extraction, processing, and treatment of metals. They analyze the properties and behaviors of metals and alloys to improve manufacturing methods and product quality. Additionally, they may lead projects, mentor junior engineers, and collaborate with other departments to solve technical challenges and ensure compliance with industry standards.

What are the key skills and qualifications needed to thrive as a senior engineer metallurgy?

To thrive as a Senior Engineer Metallurgy, you need a deep understanding of metallurgical principles, materials science, and process optimization, typically supported by a degree in metallurgical engineering or a related field. Familiarity with laboratory analysis tools, metallurgical simulation software, and industry certifications such as NACE or AWS is often required. Strong problem-solving abilities, leadership, and effective communication help drive innovation and collaboration within technical teams. These skills are crucial for ensuring material quality, improving manufacturing processes, and achieving organizational goals in metallurgical projects.

How does a senior engineer metallurgy typically collaborate with other departments within a manufacturing organization?

A Senior Engineer Metallurgy frequently works alongside teams in production, quality assurance, research and development, and procurement to ensure materials meet required standards and processes run efficiently. They are often consulted during new product development for material selection and process optimization, and they troubleshoot issues related to material performance or quality on the production floor. Effective communication and cross-functional teamwork are essential, as metallurgists provide technical expertise and guidance that impact multiple stages of the manufacturing process.

What is the difference between Senior Engineer Metallurgy vs Metallurgical Engineer?

AspectSenior Engineer MetallurgyMetallurgical Engineer
CredentialsBachelor's or Master's in Metallurgy or Materials Science, Professional Engineer (PE) license often preferredBachelor's or Master's in Metallurgy, Materials Science, or related field; PE license optional
Work EnvironmentDesign, analysis, and oversight in manufacturing, mining, or aerospace industriesResearch, testing, and development in labs or production facilities
Employer & Industry UsageUsed by engineering firms, manufacturing companies, and mining industriesCommon in research institutions, manufacturing, and materials development sectors

While both roles require a background in metallurgy, Senior Engineer Metallurgy typically involves leadership, project management, and oversight responsibilities, whereas Metallurgical Engineers focus more on research, testing, and development tasks. The senior role often requires more experience and possibly a PE license, reflecting increased responsibility in industry applications.

What cities near Appleton, WI are hiring for Senior Engineer Metallurgy jobs?

Cities near Appleton, WI with the most Senior Engineer Metallurgy job openings:

Infographic showing various Senior Engineer Metallurgy job openings in Appleton, WI as of August 2026, with employment types broken down into 87% Full Time, 7% Part Time, and 6% Contract. Highlights an 86% Physical, 5% Hybrid, and 9% Remote job distribution, with an average salary of $123,485 per year, or $59.4 per hour.

Senior Materials Engineer

CrossFire Group

Oshkosh, WI • On-site

$102K - $140K/yr

Contractor

Posted 19 days ago


Job description

SENIOR MATERIALS ENGINEER

Location: Oshkosh, WI
Job Type: 9–12 Month Contract | Potential Contract-to-Hire
Schedule: Monday–Friday, 7:30 AM–4:00 PM
Work Arrangement: 100% On-Site
Industry: Defense | Heavy Equipment | Advanced Manufacturing

PUT YOUR MATERIALS EXPERTISE TO WORK ON COMPLEX ENGINEERING CHALLENGES

Our client is seeking an experienced Senior Materials Engineer to support materials and processing engineering activities involving failure analysis, material and process evaluations, environmental testing, and new product qualification.

This is a highly technical, hands-on opportunity for an engineer with a strong background in materials science, metallurgy, welding, metals processing, and failure analysis. You will perform laboratory evaluations, investigate material failures, communicate technical findings, and support engineering teams working with complex manufactured components and processes.

The position is expected to run approximately 9–12 months and has the potential to convert to a permanent role based on performance and business needs.

WHAT YOU'LL DO

  • Perform material and process evaluations, testing, and failure analysis on metallic and non-metallic materials.
  • Investigate material failures and identify potential causes through laboratory analysis and engineering evaluation.
  • Prepare clear written technical reports and communicate findings to engineering teams and leadership.
  • Support environmental testing, corrosion evaluations, and new product qualification activities.
  • Perform metallographic sample sectioning, mounting, polishing, and etching.
  • Utilize light microscopy, hardness testing equipment, mechanical load frames, and environmental exposure and corrosion chambers.
  • Perform advanced material characterization using scanning electron microscopy with EDS and EBSD capabilities.
  • Evaluate manufacturing and materials processes involving welding, casting, forging, heat treatment, finishing, extrusion, and related operations.
  • Support the maintenance and operation of the Materials and Process Laboratory.
  • Work within an A2LA-accredited ISO/IEC 17025 quality management system.
  • Coordinate with external laboratories for specialized analysis and testing when needed.
  • Provide technical guidance and support to other team members.
WHAT WE'RE LOOKING FOR

Required Qualifications:
  • Bachelor's degree in Engineering or a related technical field from an accredited institution.
  • 3+ years of related engineering experience.
  • Strong materials evaluation, testing, or failure analysis experience.
  • Ability to prepare and present technical findings in written and verbal formats.
  • U.S. citizenship required. Dual citizenship cannot be accommodated for this position.
HIGHLY PREFERRED
  • Bachelor's degree in Materials Science & Engineering or Metallurgical Engineering.
  • Certified Welding Inspector (CWI) certification, including candidates whose certification is eligible for renewal.
  • Professional experience in one or more of the following:
    • Welding
    • Casting or forging
    • Metal heat treating
    • Metal finishing
    • Metal extrusion
    • Foundry operations
    • Steel or aluminum mill operations
    • Material failure analysis
  • Experience with welding engineering, welding inspection, fabrication, or nondestructive testing.
  • Experience with metallography and laboratory-based materials characterization.
  • Familiarity with ISO/IEC 17025 laboratory environments.
WHAT WILL HELP YOU SUCCEED

You should be comfortable analyzing complex technical problems, interpreting engineering and scientific information, and translating laboratory findings into actionable recommendations. Strong communication, technical writing, attention to detail, and independent problem-solving skills are important for success in this role.

POSITION DETAILS
Location: Oshkosh, WI
Schedule: Monday–Friday, 7:30 AM–4:00 PM
Work Arrangement: 100% on-site
Duration: Approximately 9–12 months with potential contract-to-hire
Interview Process: Microsoft Teams interview followed by an on-site visit

If you are a Materials or Metallurgical Engineer with hands-on experience in failure analysis, welding, metals processing, or material characterization, we encourage you to apply.

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