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Senior Engineer Metallurgy Jobs in Appleton, WI (NOW HIRING)

Senior Engineer Metallurgy information

See Appleton, WI salary details

$58.1K

$123.5K

$179K

How much do senior engineer metallurgy jobs pay per year?

As of Aug 15, 2026, the average yearly pay for senior engineer metallurgy in Appleton, WI is $123,485.00, according to ZipRecruiter salary data. Most workers in this role earn between $102,000.00 and $140,000.00 per year, depending on experience, location, and employer.

What does a senior engineer metallurgy do?

A Senior Engineer Metallurgy is responsible for overseeing the development, testing, and implementation of processes related to the extraction, processing, and treatment of metals. They analyze the properties and behaviors of metals and alloys to improve manufacturing methods and product quality. Additionally, they may lead projects, mentor junior engineers, and collaborate with other departments to solve technical challenges and ensure compliance with industry standards.

What is the difference between Senior Engineer Metallurgy vs Metallurgical Engineer?

AspectSenior Engineer MetallurgyMetallurgical Engineer
CredentialsBachelor's or Master's in Metallurgy or Materials Science, Professional Engineer (PE) license often preferredBachelor's or Master's in Metallurgy, Materials Science, or related field; PE license optional
Work EnvironmentDesign, analysis, and oversight in manufacturing, mining, or aerospace industriesResearch, testing, and development in labs or production facilities
Employer & Industry UsageUsed by engineering firms, manufacturing companies, and mining industriesCommon in research institutions, manufacturing, and materials development sectors

While both roles require a background in metallurgy, Senior Engineer Metallurgy typically involves leadership, project management, and oversight responsibilities, whereas Metallurgical Engineers focus more on research, testing, and development tasks. The senior role often requires more experience and possibly a PE license, reflecting increased responsibility in industry applications.

How does a senior engineer metallurgy typically collaborate with other departments within a manufacturing organization?

A Senior Engineer Metallurgy frequently works alongside teams in production, quality assurance, research and development, and procurement to ensure materials meet required standards and processes run efficiently. They are often consulted during new product development for material selection and process optimization, and they troubleshoot issues related to material performance or quality on the production floor. Effective communication and cross-functional teamwork are essential, as metallurgists provide technical expertise and guidance that impact multiple stages of the manufacturing process.

What are the key skills and qualifications needed to thrive as a senior engineer metallurgy?

To thrive as a Senior Engineer Metallurgy, you need a deep understanding of metallurgical principles, materials science, and process optimization, typically supported by a degree in metallurgical engineering or a related field. Familiarity with laboratory analysis tools, metallurgical simulation software, and industry certifications such as NACE or AWS is often required. Strong problem-solving abilities, leadership, and effective communication help drive innovation and collaboration within technical teams. These skills are crucial for ensuring material quality, improving manufacturing processes, and achieving organizational goals in metallurgical projects.

What cities near Appleton, WI are hiring for Senior Engineer Metallurgy jobs?

Cities near Appleton, WI with the most Senior Engineer Metallurgy job openings:

Infographic showing various Senior Engineer Metallurgy job openings in Appleton, WI as of August 2026, with employment types broken down into 92% Full Time, 2% Part Time, and 6% Contract. Highlights an 87% Physical, 4% Hybrid, and 9% Remote job distribution, with an average salary of $123,485 per year, or $59.4 per hour.

Senior Materials Engineer

Software Guidance & Assistance

Oshkosh, WI • On-site

$102K - $141K/yr

Other

Posted 3 days ago

New


Job description

Software Guidance & Assistance, Inc. (SGA) is searching for a Senior Materials Engineer for a full-time opportunity with one of our premier clients in Oshkosh, WI. Onsite schedule 5x weekly 7:30 AM - 4:00 PM
The Sr Engineer - Materials provides support to Materials and Processing Engineering through failure analysis, material and process evaluations, environmental testing, and new product qualifications. Effectively communicate results in written and oral technical report form. Maintain and keep the Materials and Process Laboratory in good working condition.
Responsibilities :
  • Failure Analysis, Materials Evaluation, Technical Oral and Written Reports, - reports to Sr. Principal Engineer
  • Support supervisor and corporation through the execution of job assignments, consisting of the analysis and testing of various materials (metallic and non-metallic) and processes.
  • Communicate the results of analysis activity in both written and oral formats.
  • Utilize various materials and process engineering tools including digital camera, metallographic sample sectioning, mounting, polishing, and etching equipment, light microscope, hardness testers, mechanical load frames, environmental exposure and corrosion chambers, scanning electron microscope with EDS and EBSD detectors.
  • Perform and understand material failure analysis activity.
  • Maintain and keep the Materials and Process Lab in good working order.
  • Operate within department's A2LA accredited ISO 17025 quality management system
  • Interface with outside analysis labs.

Requirements :
  • Degree in Materials Science Engineering or Metallurgical Engineering.
  • CWI (Certified Weld Inspector) certification (able to renew if expired).
  • Industry experience in any of the following: Welding, casting, forging, metal heat treating, metal finishing, metal extrusion, metal foundry, steel/aluminum mill, failure analysis.
  • Internal Contacts: Contact with peers and others involving explanation of information (these contacts may be within or outside department or division), and the gathering of factual information; may include the communication of sensitive or confidential information.
  • External Contacts: Limited external contact to: gather information, answer queries, or ask assistance.
  • Communication Skills: Read, write and comprehend simple instructions, short correspondence and memos; Read and interpret safety rules, operating/maintenance instructions and procedure manuals; Write routine reports, correspondence and speak effectively before both internal and external groups; Read, analyze and interpret business manuals, technical procedures and/or government regulations: Read, analyze and interpret scientific and technical journals, financial reports and legal documents.
  • Decision-Making: Regularly makes decisions of responsibility, involving evaluation of information. Decisions may require development or application of alternatives or precedents.
  • omplexity, Judgment and Problem Solving: Generally diversified and moderately difficult work. Requires judgment in the adaptation and interpretation of established practices and procedures to meet problems and situations to which the application is not clearly defined.
  • Supervisory/Managerial: General instructing, scheduling, and reviewing the work of others performing the same or directly related work. Acts as "lead worker".

Working Conditions :
  • Physical Demands: Frequent: Standing, Walking/Running, Sitting, Reaching, Hearing, Talking, Visual, Typing; Occasional: Driving, Fine Dexterity, Manual Dexterity; Upper Extremity Repetitive Motion; Seldom: Lifting/Carrying 25lbs., Pushing/Pulling 25llbs.
  • Non-Physical Demands: Frequent: Analysis/Reasoning, Communication/Interpretation, Math/Mental Computation, Reading, Sustained Mental Activity (i.e. auditing, problem solving, grant writing, composing reports), Writing.
  • Environmental Demands: Frequent: Work Alone, Frequent Task Changes, TedioExacting Work; Occasional: High Volume Public Contact.
  • Work Schedule: Routine shift hours. Infrequent overtime, weekend, or shift rotation.
  • Demands/Deadlines: High volume and variable work demands and deadlines impose strain on routine basis or considerable stress intermittently; OR regular direct contacts with distressed individuals within the immediate work environment; and/or exposure to demands and pressures from persons other than immediate supervisor.
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SGA is a technology and resource solutions provider driven to stand out. We are a women-owned business. Our mission: to solve big IT problems with a more personal, boutique approach. Each year, we match consultants like you to more than 1,000 engagements. When we say let's work better together, we mean it. You'll join a diverse team built on these core values: customer service, employee development, and quality and integrity in everything we do. Be yourself, love what you do and find your passion at work. Please find us at .
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