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Senior Dfm Engineer Jobs in Wisconsin (NOW HIRING)

The Senior Electrical Engineer identifies creative solutions, performs engineering analysis ... DFM, and DFA methodologies. • Perform engineering analyses and simulations using CAD, FEA, and ...

Engineer the Future of Standard Iron Standard Iron is seeking a Senior Advanced Design Engineer to ... Deep understanding of DFM, fabrication, and welding processes * Strong knowledge of hydraulic and ...

Engineer the Future of Standard Iron Standard Iron is seeking a Senior Advanced Design Engineer to ... Deep understanding of DFM, fabrication, and welding processes * Strong knowledge of hydraulic and ...

WI · On-site

$90 - $130/hr

Engineer the Future of Standard Iron Standard Iron is seeking a Senior Advanced Design Engineer to ... Deep understanding of DFM, fabrication, and welding processes * Strong knowledge of hydraulic and ...

WI · On-site

$110 - $150/hr

Engineer the Future of Standard Iron Standard Iron is seeking a Senior Advanced Design Engineer to ... Deep understanding of DFM, fabrication, and welding processes * Strong knowledge of hydraulic and ...

Senior Design Engineer Job Function: Engineering Location: PDC Workplace Category: Onsite Company ... calculations, FEA, PLM systems, DFM/DFA methodologies and engineering change management.

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Senior Dfm Engineer information

What is a senior DFM engineer?

Senior DFM (Design for Manufacturability) Engineers are experienced professionals who specialize in optimizing product designs to ensure they can be efficiently and cost-effectively manufactured. They collaborate closely with design, engineering, and manufacturing teams to identify potential production challenges early in the design process. Their expertise helps minimize manufacturing risks, reduce costs, and improve product quality by recommending design modifications and best practices. Senior DFM Engineers often lead efforts to implement new manufacturing technologies and processes, ensuring products meet both functional and manufacturability requirements.

What are common collaboration points between a senior DFM engineer and other teams during the product development lifecycle?

As a Senior Design for Manufacturability (DfM) Engineer, you will frequently collaborate with cross-functional teams such as design, process engineering, and manufacturing. Your role involves providing early feedback to design engineers to optimize product designs for manufacturability, as well as working with manufacturing teams to troubleshoot production issues and ensure smooth handoff from prototyping to mass production. Regular meetings and design reviews are common touchpoints, where your expertise helps balance design intent with manufacturing constraints. This collaborative environment fosters innovation and drives product quality, making your input crucial throughout the development process.

What are the key skills and qualifications needed to thrive as a senior DFM engineer, and why are they important?

To thrive as a Senior DFM Engineer, you need deep expertise in design for manufacturability principles, semiconductor process knowledge, and typically a degree in electrical or electronics engineering. Proficiency with CAD tools (such as Cadence, Mentor Graphics, or Synopsys), scripting languages, and familiarity with industry standards like DRC and LVS are essential. Strong problem-solving, collaboration, and communication skills help you effectively interface with cross-functional teams and drive design improvements. These skills ensure manufacturable, high-yield integrated circuit designs that meet cost, quality, and performance targets.

What is the difference between Senior Dfm Engineer vs Mechanical Design Engineer?

AspectSenior Dfm EngineerMechanical Design Engineer
CredentialsBachelor's or Master's in Mechanical Engineering, DFM certificationsBachelor's or Master's in Mechanical Engineering
Work EnvironmentProduct development, manufacturing, cross-functional teamsDesign, analysis, prototyping in R&D or design departments
Industry UsageElectronics, consumer products, automotive manufacturingMechanical systems, machinery, product design
Primary FocusDesign for manufacturability, cost reduction, production efficiencyConceptual and detailed mechanical design, CAD modeling

The main difference is that a Senior Dfm Engineer specializes in designing products with manufacturing in mind, focusing on cost and production efficiency, while a Mechanical Design Engineer concentrates on creating detailed mechanical components and systems. Both roles require strong engineering credentials, but their daily tasks and industry focus differ.

How to become a senior DFM engineer?

To become a senior DFM (Design for Manufacturing) engineer, professionals typically need a bachelor's degree in engineering or a related field, along with several years of experience in product design, manufacturing processes, and design for manufacturability. Developing expertise in CAD tools, manufacturing standards, and quality control, as well as gaining certifications like Six Sigma, can enhance career progression to senior roles.

What job categories do people searching Senior Dfm Engineer jobs in Wisconsin look for?

The top searched job categories for Senior Dfm Engineer jobs in Wisconsin are:

Senior Manufacturing Engineer - Fabrication

Eagle, WI • On-site

$91K - $136K/yr

Contractor

Medical, Dental, Vision, Life, Retirement, PTO

This job post has expired today. Applications are no longer accepted.


Job description

Position: Senior Manufacturing Engineer - Fabrication
Location: Eagle, Wisconsin, United States
Industry: Manufacturing & Production
Department: Engineering - Industrial / Manufacturing
Vendor fee: $3652-$5476
Role Overview
The Senior Manufacturing Engineer is responsible for implementing innovative technology and process solutions that enhance Generac's fabrication and welding capabilities. The role involves:
  • Partnering with design engineering to improve Design for Manufacturability (DFM) in sheet metal fabrication and welding
  • Implementing OEE improvement activities
  • Determining equipment capacities and optimizing production
  • Collaborating with manufacturing personnel to ensure implementation of process plans
  • Supporting both production operations and capital/project management initiatives
Primary Responsibilities
  • Design and implement area layouts, equipment, programs, and tooling for continuous improvement and capacity projects
  • Support DFM in New Product Introductions (NPI) for sheet metal components
  • Contribute to facility transformation, technology transfer, and maintenance of sheet metal fabrication value streams
  • Ensure successful execution of process improvement initiatives through documentation and procedures
  • Apply demand-driven principles for operational excellence: flexibility, speed, responsiveness
  • Ensure synchronization of product, material, and information streams for maximum efficiency and lowest cost
  • Generate innovative solutions to improve sheet metal fabrication results
  • Deploy standard Generac tools, methodologies, standards, and processes
  • Lead continuous improvement initiatives to meet customer satisfaction and fulfillment needs
  • Collaborate closely with shop floor personnel to optimize manufacturing methods, systems, and controls
Minimum Qualifications
  • Bachelor's Degree in Mechanical Engineering, Industrial Engineering, or equivalent technical degree
  • 5+ years of relevant engineering experience in a similar manufacturing environment
Preferred Qualifications
  • 10+ years of experience in Manufacturing Engineering, specifically supporting soft-tooled sheet metal fabrication
  • Experience with turret punching, laser cutting, press brakes, MIG welding
  • Knowledge of Amada and Salvagnini fabrication equipment
  • Proficiency in CAD/CAM software for sheet metal fabrication (SolidWorks, ProE, AutoCAD)
  • Project management experience for machine tool acquisition and implementation
  • Lean manufacturing experience (5S, Kaizen, Value Stream Mapping)
  • Experience in high-mix, low-volume and high-volume, low-mix production environments
  • Strong problem-solving and conflict resolution skills
  • Excellent organizational, written, and oral communication skills
Physical Demands
  • Regularly required to talk, hear, stand, walk, and use hands to manipulate objects or controls
  • Occasionally required to stoop, bend, or reach above the shoulders
  • Occasional lifting of 25-50 lbs
  • Frequent computer-based work requiring sitting and visual focus
  • Occasional travel
Compensation & Benefits
  • Salary: $91,300 - $136,900 USD
  • Full benefits package: Medical, Dental, Vision, HSA/FSA, 401(k) with company match, profit sharing
  • Paid Time Off, Sick Time, 8 Paid Holidays
  • Life & AD&D Insurance, Short-term Disability, Voluntary Life Insurance
  • Employee Assistance Program, Critical Illness, Accident Coverage, Hospital Indemnity
  • Relocation assistance available for ideal candidate
  • Interview travel reimbursed
Screening Questions / Candidate Evaluation
  1. Experience managing turret punching, laser cutting, and press brake processes; experience with Amada or Salvagnini equipment
  2. CAD/CAM platforms used for sheet metal nesting/layout (SolidWorks, ProE, AutoCAD)
  3. Application of Lean principles in high-mix, low-volume production
  4. Example of resolving conflict with a cross-functional partner to keep a project on track
  5. Reason for seeking a new role
  6. Salary expectations