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Senior Controls Engineer Jobs in Methuen, MA (NOW HIRING)

Senior Controls Engineer

Fremont, NH · On-site

$130K - $140K/yr

As the Senior Controls Engineer you will have experience developing control software for robots, autonomous vehicles, or any multi-DOF system with complex dynamics. You will work cross functionally ...

Senior Controls Engineer

Fremont, NH · On-site

$130K - $140K/yr

Altaeros seeks a Senior Controls Engineer to join the Controls Engineering Team and guide the autonomous flight controls and automated dispatch development for the SuperTower. As the Senior Controls ...

As the Senior Controls Engineer you will have experience developing control software for robots, autonomous vehicles, or any multi-DOF system with complex dynamics. You will work cross functionally ...

Senior Controls Engineer

Boston, MA · On-site +1

$115K - $155K/yr

The Senior Controls Engineer serves as the technical lead for advanced microgrid control system projects within the Generac Microgrid Controls Team. This role owns projects endtoend-from sales ...

Senior Controls Engineer

Harvard, MA · On-site

$110 - $185/hr

Senior Controls Engineer As a Senior Controls Engineer, you are an expert in core functions and have a deep understanding of specific domains. You will take independent ownership of developing ...

Senior Controls Engineer

Harvard, MA · On-site

$110 - $185/hr

Senior Controls Engineer As a Senior Controls Engineer, you are an expert in core functions and have a deep understanding of specific domains. You will take independent ownership of developing ...

Senior Controls Engineer

Hudson, NH

$98K - $129K/yr

DESCRIPTION A Senior Controls Engineer works alongside our operations and engineering teams to design, build, program and deploy custom automated equipment and solutions for every application ...

Senior Controls Engineer

Hudson, NH · On-site

$98K - $129K/yr

DESCRIPTION A Senior Controls Engineer works alongside our operations and engineering teams to design, build, program and deploy custom automated equipment and solutions for every application ...

Controls Engineer

Hudson, NH · On-site

$84K - $109K/yr

A Senior Controls Engineer works alongside our operations and engineering teams to design, build, program and deploy custom automated equipment and solutions for every application, process and ...

New

Sr. Controls Engineer

Boston, MA · On-site

$105K - $139K/yr

As a Sr. Controls Engineer, you will build a meaningful and fulfilling career with the support of professional development resources and mentorships including our First Year Experience program ...

Sr. Controls Engineer

Boston, MA · On-site

$105K - $139K/yr

As a Sr. Controls Engineer, you will build a meaningful and fulfilling career with the support of professional development resources and mentorships including our First Year Experience program ...

Sr. Controls Engineer

Boston, MA · On-site

$105K - $139K/yr

As a Sr. Controls Engineer, you will build a meaningful and fulfilling career with the support of professional development resources and mentorships including our First Year Experience program ...

Senior Controls Engineer

Woburn, MA · On-site

$140 - $210/hr

Collaborate with electrical, mechanical, and process engineering to ensure clean system-level integration. * Establish controls documentation standards: architecture documents, parameter ...

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Showing results 1-20

Senior Controls Engineer information

See Methuen, MA salary details

$75.3K

$119.9K

$161K

How much do senior controls engineer jobs pay per year?

As of Aug 22, 2026, the average yearly pay for senior controls engineer in Methuen, MA is $119,943.00, according to ZipRecruiter salary data. Most workers in this role earn between $101,400.00 and $133,800.00 per year, depending on experience, location, and employer.

What is a senior controls engineer?

Senior Controls Engineers are experienced professionals who design, develop, and implement control systems for manufacturing processes, machinery, or automation equipment. They are responsible for programming controllers (such as PLCs), troubleshooting control system issues, and ensuring optimal system performance and safety. Senior Controls Engineers often lead project teams, mentor junior engineers, and collaborate with other departments to integrate new technologies. Their expertise is crucial for streamlining production, reducing downtime, and maintaining compliance with industry standards.

What are the typical responsibilities of a senior controls engineer in a manufacturing environment?

As a Senior Controls Engineer in a manufacturing setting, you can expect to lead the design, programming, and troubleshooting of automation systems such as PLCs, HMIs, and SCADA. Your responsibilities often include overseeing control system upgrades, optimizing equipment for efficiency, and ensuring compliance with safety standards. You will regularly collaborate with cross-functional teams—including maintenance, production, and IT—to implement solutions and support continuous improvement initiatives. Managing complex projects and mentoring junior engineers are also common aspects of the role.

What are the key skills and qualifications needed to thrive as a senior controls engineer?

To thrive as a Senior Controls Engineer, you need a strong background in electrical engineering, automation, and control systems, often supported by a relevant bachelor's degree and several years of experience in industrial automation. Expertise in PLC programming, SCADA systems, HMI development, and knowledge of industry standards and certifications like ISA or PE are typically required. Strong analytical thinking, project management, and excellent communication skills help distinguish top performers in this role. These competencies ensure the effective design, implementation, and troubleshooting of complex control systems, which are critical for operational safety, efficiency, and project success.

What is the difference between Senior Controls Engineer vs Controls Engineer?

AspectSenior Controls EngineerControls Engineer
Required CredentialsBachelor's degree in engineering, experience, possibly certifications like Certified Control Systems Technician (CCST)Bachelor's degree in engineering or related field, entry to mid-level experience
Work EnvironmentDesign, development, troubleshooting, project leadership in industrial or manufacturing settingsImplementing control systems, programming, testing, and maintenance in similar environments
Employer & Industry UsageManufacturing, automation, process control companiesSimilar industries, often as entry to mid-level roles within the same sectors

The main difference is experience level and responsibility. Senior Controls Engineers typically lead projects, design complex systems, and mentor junior staff, while Controls Engineers focus on implementing and maintaining control systems. Both roles require similar credentials and work in comparable environments, but the senior role involves more leadership and advanced technical skills.

What cities near Methuen, MA are hiring for Senior Controls Engineer jobs?

Cities near Methuen, MA with the most Senior Controls Engineer job openings:

Infographic showing various Senior Controls Engineer job openings in Methuen, MA as of August 2026, with employment types broken down into 92% Full Time, 2% Part Time, and 6% Contract. Highlights an 87% Physical, 4% Hybrid, and 9% Remote job distribution, with an average salary of $119,943 per year, or $57.7 per hour.

Senior Controls Engineer

ALTAEROS

Fremont, NH • On-site

$130K - $140K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 20 days ago


Job description

Description

Altaeros seeks a Senior Controls Engineer to join the Controls Engineering Team and guide the autonomous flight controls and automated dispatch development for the SuperTower. As the Senior Controls Engineer you will have experience developing control software for robots, autonomous vehicles, or any multi-DOF system with complex dynamics. You will work cross functionally with other Engineers in aerospace, electrical, software and mechanical engineering, as well as the management team. Altaeros' potential customers have a wide variety of applications for our aerostat systems and team members must have the agility to respond to the many different product requirements that arise on short notice. Altaeros is a highly collaborative team whose driving goal is excellence. Our work environment is fast-paced and dynamic; we work together to find solutions to solve some of the world's biggest challenges, and we like to have fun while doing it.

Although we list out what we generally look for, we are very likely missing other attributes and skills that you have that could make you a great fit, and are not currently listed. Research has shown this especially applies to women and other marginalized groups, who tend to apply if they check 100% of every box, versus men who apply if they hit roughly 60%. The point we're getting at, it doesn't hurt to take a chance and apply!

We are an inclusive employer and value diversity at our company. We do not discriminate on the basis of race, religion, color, national origin, gender, sexual orientation, age, marital status, veteran status, or disability status.



Within your first 6 months you will:

  • Prepare and deploy the autonomous controls system for the initial customers including hands-on sensor and actuator commissioning
  • Develop unit tests, functional tests and other software quality measures within the Mathworks Simulink environment
  • Perform simulations, TiL tests, and flight tests to improve model-based design capability and overall performance of the controls system
  • Implement new features and refine the existing autonomous controls system
  • Participate in design reviews, systems verification and validation, and document development activities
  • Support the operations of the SuperTower at Altaeros R&D Center

Requirements

Candidates must be able to commute to Fremont, NH t least 1x per week.

Candidates must be able to obtain a U.S. government security clearance.

  • BS or higher in Electrical, Mechanical, Aerospace Engineering, or related field
  • 5 years' experience in control theory and/or controls design within the industrial, energy or aerospace industries
  • Expertise developing and implementing autonomous control systems
  • Deep experience with MATLAB/Simulink, including real-time control systems simulation, signal processing and embedded C/C++ software development
  • Knowledge of Model-Based-Design (MBD) principles and best practices
  • Knowledge of AC motor operation and control
  • Hands-on experience with industrial automation hardware, and sensor and actuator commissioning
  • Familiarity with PLC programming and IEC 61131-3 languages
  • Familiarity with version control systems (VCS)
  • Familiarity with Python programming language is a plus
  • Exceptional interpersonal and communication skills; this role interfaces with many people across Altaeros
  • A "Startup Attitude": quick learner, passionate, nimble, and adaptable- you get creative when the answer is not obvious

Benefits

Altaeros prides itself on its excellent culture and work life balance, and offers unlimited PTO, medical, dental and vision insurance, 401k plan, as well as life and disability insurance.