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Senior Controls Engineer Jobs in Acton, MA (NOW HIRING)

Invio Automation

Senior Controls Engineer

Hudson, NH

$98K - $129K/yr

Senior Controls Engineer THE COMPANY Invio Automation is a leader in Industry 4.0, delivering high-value automation solutions that help customers accelerate growth in specialized markets such as ...

Tensec

Senior Controls Engineer

Harvard, MA · On-site

$110 - $185/hr

Senior Controls Engineer As a Senior Controls Engineer, you are an expert in core functions and have a deep understanding of specific domains. You will take independent ownership of developing ...

Commonwealth Fusion

Senior Controls Engineer

Harvard, MA · On-site

$110 - $185/hr

Senior Controls Engineer As a Senior Controls Engineer, you are an expert in core functions and have a deep understanding of specific domains. You will take independent ownership of developing ...

Invio Automation

Senior Controls Engineer

Hudson, NH · On-site

$98K - $129K/yr

DESCRIPTION A Senior Controls Engineer works alongside our operations and engineering teams to design, build, program and deploy custom automated equipment and solutions for every application ...

Barry Wehmiller Group

Sr. Controls Engineer

Boston, MA

$105K - $139K/yr

As a Sr. Controls Engineer, you will build a meaningful and fulfilling career with the support of professional development resources and mentorships including our First Year Experience program ...

Barry-Wehmiller Companies

Sr. Controls Engineer

Boston, MA · On-site

$105K - $139K/yr

As a Sr. Controls Engineer, you will build a meaningful and fulfilling career with the support of professional development resources and mentorships including our First Year Experience program ...

Paper Converting Machine

Sr. Controls Engineer

Boston, MA

$105K - $139K/yr

As a Sr. Controls Engineer, you will build a meaningful and fulfilling career with the support of professional development resources and mentorships including our First Year Experience program ...

Ultrasonium

Senior Controls Engineer

Woburn, MA · On-site

$140 - $210/hr

Collaborate with electrical, mechanical, and process engineering to ensure clean system-level integration. * Establish controls documentation standards: architecture documents, parameter ...

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All JobsControls Engineer JobsSenior Controls Engineer JobsSenior Controls Engineer Jobs in Acton, MA

Senior Controls Engineer information

See Acton, MA salary details

$79.3K

$126.3K

$169.6K

How much do senior controls engineer jobs pay per year?

As of Aug 30, 2026, the average yearly pay for senior controls engineer in Acton, MA is $126,311.00, according to ZipRecruiter salary data. Most workers in this role earn between $106,800.00 and $140,900.00 per year, depending on experience, location, and employer.

What is a senior controls engineer?

Senior Controls Engineers are experienced professionals who design, develop, and implement control systems for manufacturing processes, machinery, or automation equipment. They are responsible for programming controllers (such as PLCs), troubleshooting control system issues, and ensuring optimal system performance and safety. Senior Controls Engineers often lead project teams, mentor junior engineers, and collaborate with other departments to integrate new technologies. Their expertise is crucial for streamlining production, reducing downtime, and maintaining compliance with industry standards.

What are the typical responsibilities of a senior controls engineer in a manufacturing environment?

As a Senior Controls Engineer in a manufacturing setting, you can expect to lead the design, programming, and troubleshooting of automation systems such as PLCs, HMIs, and SCADA. Your responsibilities often include overseeing control system upgrades, optimizing equipment for efficiency, and ensuring compliance with safety standards. You will regularly collaborate with cross-functional teams—including maintenance, production, and IT—to implement solutions and support continuous improvement initiatives. Managing complex projects and mentoring junior engineers are also common aspects of the role.

What are the key skills and qualifications needed to thrive as a senior controls engineer?

To thrive as a Senior Controls Engineer, you need a strong background in electrical engineering, automation, and control systems, often supported by a relevant bachelor's degree and several years of experience in industrial automation. Expertise in PLC programming, SCADA systems, HMI development, and knowledge of industry standards and certifications like ISA or PE are typically required. Strong analytical thinking, project management, and excellent communication skills help distinguish top performers in this role. These competencies ensure the effective design, implementation, and troubleshooting of complex control systems, which are critical for operational safety, efficiency, and project success.

What is the difference between Senior Controls Engineer vs Controls Engineer?

AspectSenior Controls EngineerControls Engineer
Required CredentialsBachelor's degree in engineering, experience, possibly certifications like Certified Control Systems Technician (CCST)Bachelor's degree in engineering or related field, entry to mid-level experience
Work EnvironmentDesign, development, troubleshooting, project leadership in industrial or manufacturing settingsImplementing control systems, programming, testing, and maintenance in similar environments
Employer & Industry UsageManufacturing, automation, process control companiesSimilar industries, often as entry to mid-level roles within the same sectors

The main difference is experience level and responsibility. Senior Controls Engineers typically lead projects, design complex systems, and mentor junior staff, while Controls Engineers focus on implementing and maintaining control systems. Both roles require similar credentials and work in comparable environments, but the senior role involves more leadership and advanced technical skills.

What cities near Acton, MA are hiring for Senior Controls Engineer jobs?

Cities near Acton, MA with the most Senior Controls Engineer job openings:

Senior Controls Engineer jobs near you
Infographic showing various Senior Controls Engineer job openings in Acton, MA as of August 2026, with employment types broken down into 88% Full Time, 7% Part Time, and 5% Contract. Highlights an 85% Physical, 6% Hybrid, and 9% Remote job distribution, with an average salary of $126,311 per year, or $60.7 per hour.

Senior Controls Engineer

Invio Automation

Hudson, NH

$98K - $129K/yr

Full-time

Re-posted 18 days ago

Invio Automation rating

6.6

Company rating: 6.6 out of 10

Based on 6 frontline employees who took The Breakroom Quiz

399th of 495 rated machine equipment manufacturers

Job description

Senior Controls Engineer
THE COMPANY
Invio Automation is a leader in Industry 4.0, delivering high-value automation solutions that help customers accelerate growth in specialized markets such as medical devices, life sciences, and advanced manufacturing. With deep domain expertise and extensive engineering capabilities, Invio partners with clients from early-stage product design and R amp;D through to full-scale automation. Customers value Invio’s commitment to precision, quality, efficiency, and safety, and rely on its innovative, scalable solutions to support long-term growth. Headquartered in Michigan, Invio Automation is supported by a vast design library, a growing North American presence with global reach, and a team of over 600 experienced professionals across the Midwest and northeast.
Invio operates through two integrated segments:
  • The Solutions Segment delivers engineered systems for precision manufacturing, including robotic cells, multi-station assembly lines, and other automation solutions.
  • The Technologies Segment focuses on advanced autonomous systems and ergonomic tooling, including heavyweight Autonomous Mobile Robots (AMRs), Automated Guided Vehicles (AGVs), turnkey assembly solutions, and custom lift-assist tools for safety-critical applications.
Together, these segments enable Invio to deliver tailored automation solutions that improve performance and achieve high efficiency across the production lifecycle.
Visit https://invioautomation.com/ for more information.
DESCRIPTION
A Senior Controls Engineer works alongside our operations and engineering teams to design, build, program and deploy custom automated equipment and solutions for every application, process and industry. Our goal is to exceed expectations and ensure our customers receive an exceptional experience. As a Senior Engineer within the department the largest and most complex projects will be yours to solve for success. Additionally, mentorship of the team will be possible such that your years of experience can benefit the organization and junior members of the team.
ESSENTIAL DUTIES AND RESPONSIBILITIES
  • 10+ years of experience in automated controls systems for industrial manufacturing equipment
  • Participate in design development and design reviews at all levels; proposal, standards, project
  • Analyze customer requirements and translate requirements into an Automated Solution
  • Manage technical solutions to minimize costs while meeting customer requirements as well as long-term reliability
  • Coordinate with other departments as necessary to satisfy project requirements
  • Work with the broader organization to drive continuous improvement in job process and optimization of build costs
  • Provide industry-specific application knowledge and direction to team members
  • Develop project requirements and design specifications
  • Perform detailed system design, programming, implementation, and full testing of the automated solution
  • PLC logic, servo motion, and HMI development utilizing applicable software (A-B)
  • Design and Test of Hardwired and Digital Safety circuits
  • Participate in system startup activities
  • Diagnose problems with pneumatic and mechanical systems interfacing with electrical amp; electronic systems
  • Develop tools and integration strategies to increase effectiveness and lower cost
  • Investigate and suggest architecture and technology enhancements
  • Follow and improve upon Invio processes and controls design standards
  • Able to travel within the US (10% or less) and rarely internationally
  • Other duties as assigned.
Qualifications:
To perform this job successfully, an individual must be professional, proactive and positive, with internal and external customers and coworkers. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable the individuals with disabilities to perform the essential functions.
Other Skills and Abilities:
  • Efficient using 2D AutoCAD Electrical to generate control system packages
  • Functional electrical maintenance and advanced troubleshooting skills
  • Competence in the industrial machinery controls design domain
  • Experience with different fieldbus architectures such as Ethernet/IP, Modbus, ASCII
  • Functional experience programming Servo and VFD drives
  • Ability to work independently with little direction
  • Familiar with international standards (IEC, ISO, NFPA, NEC, UL, CE)
  • Robotic systems (ABB amp; Fanuc)
  • Vision systems to perform part recognition, part position, robot guidance, and quality inspections (Keyence, and Cognex)
EDUCATION
Associate’s Degree and 15 years of robotics, controls, or engineering experience; OR Bachelor’s Degree in Engineering and 10+ years of robotics, controls, or engineering experience
INVIO AUTOMATION’S CORE VALUES
  • We take pride in the reliability of our team and the difficult problems we solve for customers.
  • We deliver real customer value that positively impacts the lives of those around us.
  • We are dependable. Relationships and trust matter.
  • Our ingenuity and desire to improve lives will complement our suite of solutions.
  • We strive to demonstrate that our attention to detail does not start or end with the solutions we engineer and deliver.
  • We believe exceptional service is better demonstrated than said.

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