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Senior Controls Engineer Jobs in Lima, OH (NOW HIRING)

Alliance Automation

Control Engineer IV

Van Wert, OH

$75K - $98K/yr

Controls Engineer 4 is a Senior level Controls Position typically with 10+ years of experience. TOP 5 RESPONSIBILITIES 1. Program Execution Within Budget 2. Proficient at Concepting and Quoting 3. ...

Alliance Automation

Control Engineer IV

Van Wert, OH · On-site

$75K - $98K/yr

Controls Engineer 4 is a Senior level Controls Position typically with 10+ years of experience. TOP 5 RESPONSIBILITIES 1. Program Execution Within Budget 2. Proficient at Concepting and Quoting 3. ...

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Senior Controls Engineer information

See Lima, OH salary details

$69.6K

$111K

$149K

How much do senior controls engineer jobs pay per year?

As of Sep 2, 2026, the average yearly pay for senior controls engineer in Lima, OH is $110,969.00, according to ZipRecruiter salary data. Most workers in this role earn between $93,800.00 and $123,800.00 per year, depending on experience, location, and employer.

What is a senior controls engineer?

Senior Controls Engineers are experienced professionals who design, develop, and implement control systems for manufacturing processes, machinery, or automation equipment. They are responsible for programming controllers (such as PLCs), troubleshooting control system issues, and ensuring optimal system performance and safety. Senior Controls Engineers often lead project teams, mentor junior engineers, and collaborate with other departments to integrate new technologies. Their expertise is crucial for streamlining production, reducing downtime, and maintaining compliance with industry standards.

What are the typical responsibilities of a senior controls engineer in a manufacturing environment?

As a Senior Controls Engineer in a manufacturing setting, you can expect to lead the design, programming, and troubleshooting of automation systems such as PLCs, HMIs, and SCADA. Your responsibilities often include overseeing control system upgrades, optimizing equipment for efficiency, and ensuring compliance with safety standards. You will regularly collaborate with cross-functional teams—including maintenance, production, and IT—to implement solutions and support continuous improvement initiatives. Managing complex projects and mentoring junior engineers are also common aspects of the role.

What are the key skills and qualifications needed to thrive as a senior controls engineer?

To thrive as a Senior Controls Engineer, you need a strong background in electrical engineering, automation, and control systems, often supported by a relevant bachelor's degree and several years of experience in industrial automation. Expertise in PLC programming, SCADA systems, HMI development, and knowledge of industry standards and certifications like ISA or PE are typically required. Strong analytical thinking, project management, and excellent communication skills help distinguish top performers in this role. These competencies ensure the effective design, implementation, and troubleshooting of complex control systems, which are critical for operational safety, efficiency, and project success.

What is the difference between Senior Controls Engineer vs Controls Engineer?

AspectSenior Controls EngineerControls Engineer
Required CredentialsBachelor's degree in engineering, experience, possibly certifications like Certified Control Systems Technician (CCST)Bachelor's degree in engineering or related field, entry to mid-level experience
Work EnvironmentDesign, development, troubleshooting, project leadership in industrial or manufacturing settingsImplementing control systems, programming, testing, and maintenance in similar environments
Employer & Industry UsageManufacturing, automation, process control companiesSimilar industries, often as entry to mid-level roles within the same sectors

The main difference is experience level and responsibility. Senior Controls Engineers typically lead projects, design complex systems, and mentor junior staff, while Controls Engineers focus on implementing and maintaining control systems. Both roles require similar credentials and work in comparable environments, but the senior role involves more leadership and advanced technical skills.

What are popular job titles related to Senior Controls Engineer jobs in Lima, OH?

For Senior Controls Engineer jobs in Lima, OH, the most frequently searched job titles are:

What cities near Lima, OH are hiring for Senior Controls Engineer jobs?

Cities near Lima, OH with the most Senior Controls Engineer job openings:

Senior Controls Engineer jobs near you

Control Engineer IV

Alliance Automation

Van Wert, OH

$75K - $98K/yr

Full-time

Posted 5 days ago

Job description

Alliance Automation began operations in August 2008, seizing an opportunity to provide automation solutions to underserved industries. Our innovative thinkers design and build robotic automation systems that optimize production processes. We provide automation solutions for a multitude of industries; each helping upgrade efficiency, increase throughput and guarantee reliability in production.

Job Description:

POSITION OVERVIEW
Controls Engineers work in both an office environment when engineering control systems and on the shop floor in Van Wert Ohio for commissioning and debugging of equipment. The Controls Engineers work closely with the Mechanical Designers, Electrical Designers, and Machine Assembly personnel as required to design systems and develop code for automation projects. They are expected to interface with the customers at both our facility and the customer's facility for Runoff and Machine Acceptance.
Controls Engineer 4 is a Senior level Controls Position typically with 10+ years of experience.
TOP 5 RESPONSIBILITIES
1. Program Execution Within Budget
2. Proficient at Concepting and Quoting
3. Proficiently Lead Teams
4. Troubleshooting Systems
5. Proficient at Interfacing with Customers
OTHER RESPONSIBILITES:
Develop Programming Standards and Code templates to reduce the time of completion of programming projects
Meet deadlines and take a project from start to finish
Lead large and small projects both at our facility and at the customer's site
Design system architecture for machine control systems, including electrical schematics and network diagrams
Specify and Program Data Collection systems that interface with the PLC/PAC
Interface Controls Architecture with M.E.S. Systems
Lead teams of controls engineers for larger projects
Provide quoting and estimating numbers to the Applications team as needed
Provide Programming, Commissioning, and debug guidance to junior engineers
Provide mechanical design input to help produce the best equipment we can and reduce the labor required for completion
Travel with equipment to customer sites for installation and training
Qualifications:
5 to 10 years of experience, 10+ preferred
Related degree or equivalent work experience
Able to conform to shifting priorities, demands, and timelines through analytical and problem-solving capabilities
Ability to interface with the customer in a professional manner
Be considered an expert at using any platform of Automation and logic controllers.
Be considered an expert at selecting, developing, and implementing vision systems
Be considered an expert in multiple robot platforms
Know programming, commissioning, and debug labor hour requirements for any size project
Must possess Strong Project Management skills as it relates to Controls Engineering of a project
Must be willing to help train junior engineers and technicians

Robotics/AMR experience preferred.

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