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Senior Control Systems Engineer Jobs in Hagerstown, MD

WHAT YOU GET TO DO The Control Systems Engineer - PLC provides control-system focused support to keep the Customer's automated warehouse stable and running. The role monitors and troubleshoots ...

This is a management position that will oversee a team of 4-6 PLC Controls Engineers directly and 6 ... systems. * Previous experience managing Control Engineers and developing junior team members.

Senior Systems Engineer (CDP)

Kearneysville, WV ยท On-site

$105K - $135K/yr

... Based Access Control (RBAC) administrative account requiring both a .14 token and a .1c token ... senior-level systems and data engineering. #JP #USCG #DICE Posted Salary Range USD $105,000.00 ...

Senior Systems Engineer

Kearneysville, WV ยท On-site

$106K - $136K/yr

GovCIO is seeking a Senior Systems Engineer to support a critical government computer system for the U.S. Coast Guard (USCG) Software Yard - Capability Development Branch. This role is primarily ...

SCADA Systems Engineer

Frederick, MD ยท On-site

$94K - $161K/yr

The SCADA Systems Engineer manages and coordinates system updates, network communications, and data ... Process automation control applications used in the production, treatment, storage and transmission ...

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Senior Control Systems Engineer information

See Hagerstown, MD salary details

$91.6K

$161.7K

How much do senior control systems engineer jobs pay per year?

As of Aug 28, 2026, the average yearly pay for senior control systems engineer in Hagerstown, MD is $155,359.00, according to ZipRecruiter salary data. Most workers in this role earn between $156,100.00 and $161,700.00 per year, depending on experience, location, and employer.

What does a senior control systems engineer do?

A Senior Control Systems Engineer designs, develops, and oversees the implementation of automated control systems in various industries such as manufacturing, energy, and transportation. They are responsible for improving system efficiency, reliability, and safety by creating control algorithms, selecting hardware, and integrating software solutions. Senior engineers often lead teams, mentor junior staff, and collaborate with other departments to ensure successful project delivery. Their expertise is crucial in troubleshooting complex system issues and ensuring compliance with industry standards.

What are the key skills and qualifications needed to thrive as a senior control systems engineer?

To thrive as a Senior Control Systems Engineer, you need a strong background in electrical or control engineering, advanced knowledge of automation, and experience with process control systems, often supported by a relevant engineering degree and PE license. Expertise in PLC/DCS programming, SCADA systems, and familiarity with industry standards like ISA or IEC is essential. Strong analytical skills, leadership, and effective communication set top performers apart in this role. These competencies are crucial to ensure the safe, efficient, and reliable operation of complex industrial automation systems.

What are some common challenges faced by senior control systems engineers when working on large-scale automation projects?

Senior Control Systems Engineers often face challenges such as integrating new technologies with legacy systems, ensuring system reliability under varying operational conditions, and coordinating with multidisciplinary teams. Managing project timelines while troubleshooting complex automation issues requires strong technical knowledge and effective communication. Additionally, adapting to evolving industry standards and regulations is essential to ensure system compliance and safety.

What is the difference between Senior Control Systems Engineer vs Control Systems Engineer?

AspectSenior Control Systems EngineerControl Systems Engineer
Required CredentialsBachelor's or Master's in Engineering, certifications like CSCP or ISABachelor's in Engineering, some certifications preferred
Work EnvironmentDesign, development, and troubleshooting of control systems in industrial settingsAssist in control system design and implementation, often under supervision
Employer & Industry UsageManufacturing, oil & gas, power plants, automation firmsSimilar industries, often entry to mid-level roles

The main difference between a Senior Control Systems Engineer and a Control Systems Engineer lies in experience, responsibilities, and expertise. Senior engineers typically lead projects, make complex decisions, and mentor junior staff, while control engineers focus on supporting design and implementation tasks. Both roles require relevant technical skills and industry experience, but seniority involves greater responsibility and leadership within control systems projects.

How much does a senior control systems engineer make?

A senior control systems engineer typically earns between $90,000 and $130,000 annually, depending on experience, location, and industry. They often have specialized skills in automation, PLC programming, and control system design, which can influence salary levels.

What is a senior control systems engineer?

A senior control systems engineer designs, develops, and maintains control systems used in manufacturing, automation, and industrial processes. They typically have advanced knowledge of control theory, programming languages like PLC or SCADA, and may hold certifications such as Certified Control Systems Technician (CCST). Their role involves troubleshooting, system optimization, and ensuring safety and compliance standards are met.

What are popular job titles related to Senior Control Systems Engineer jobs in Hagerstown, MD?

For Senior Control Systems Engineer jobs in Hagerstown, MD, the most frequently searched job titles are:

What cities near Hagerstown, MD are hiring for Senior Control Systems Engineer jobs?

Cities near Hagerstown, MD with the most Senior Control Systems Engineer job openings:

Control Systems Engineer - PLC

Greencastle, PA โ€ข On-site

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 22 days ago


Job description

WHO WE ARE

KNAPP brings new technology to warehouse automation. 

The KNAPP Group is a global provider of intelligent automation solutions for intralogistics and manufacturing, specializing in the sectors healthcare, fashion/apparel, general retail, food retail, industry and service. We live and breathe automation. We – more than 8,000 employees of the KNAPP Group in over 60 locations worldwide, shaping the future-oriented industry of intralogistics are dedicated to making complexity simple. 

One of KNAPP’s primary goals is to use continuous innovation to drive warehouse automation forward, always with the specific needs of the customers in mind. KNAPP Group’s unrelenting development activity is evident in everything from automated order picking systems and continuing refinement of container handling technology to its state-of-the-art, industry leading software solutions.

WHAT YOU GET TO DO

The Control Systems Engineer - PLC provides control-system focused support to keep the Customer’s automated warehouse stable and running. The role monitors and troubleshoots Storage, Conveyor and Sorter PLC-controlled equipment, triages incidents, restores service where possible through structured troubleshooting and approved actions, and coordinates resolution by guiding on-site resources and escalating to the Service Desk, controls development, and other subject matter experts when required.

Essential Functions and Responsibilities: 

To perform this job successfully, an individual must be able to perform the following satisfactorily; other duties may be assigned. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

  • Monitor and support Storage, Conveyor and Sorter PLC-controlled automation to maintain stable warehouse operations and minimize downtime.
  • Respond to and triage control-system incidents; diagnose faults across PLC logic, HMIs, sensors/actuators, drives/VFDs, and industrial networks (e.g., PROFINET) within defined scope.
  • Restore service by resolving the root cause or applying an approved workaround; initiate and follow Change Request / Problem Management processes for recurring issues or permanent fixes.
  • Coordinate with on-site maintenance/controls resources and remote support teams; escalate internally when resolution cannot be achieved within operational scope or SLA timelines.
  • Communicate system status and incident updates to stakeholders and customer; provide clear shift handovers, including risk, current mitigations, and next actions.
  • Maintain accurate tickets and technical documentation (actions taken, backups, versions, and test results) and contribute to trend analysis and continuous improvement measures. 

WHAT YOU HAVE

  • Bachelor’s degree in electrical engineering, automation engineering, mechatronics, controls engineering, or a related technical field required
  • Strong incident communication, documentation, and cross-team coordination skills (operations/control-room style support).
  • Very good Siemens & Beckhoff PLC knowledge (e.g., troubleshooting, online diagnostics, reading/modifying code within approved procedures).
  • 3+ years of experience supporting intralogistics automation, including storage systems and conveyor equipment.
  • Ability to diagnose faults across PLCs, HMIs, sensors/actuators, drives/VFDs, and industrial networks; comfortable analyzing alarms and tracing issues in PLC logic.
  • Good general IT skills and familiarity with ticketing/ITIL-style incident and problem management processes.
  • Disciplined approach to change control: backups before changes, approvals, testing prior to production use, documentation, and version control; no unauthorized changes and no safety bypasses.
  • Ability to work independently and under pressure in a shift-based environment; strong troubleshooting mindset and hands-on approach.

Working Conditions and Environment:

  • Authorization to work in the U.S.
  • Passport or ability to obtain passport
  • Professional office etiquette is required at all times
  • Travel required 30%
  • Overtime as required by work
  • Physical requirements: sitting for long periods of time, standing, walking, climbing a ladder, speaking, visual acuity, finger dexterity, listening, reaching at arm’s length, and lifting up to 30 pounds

WHAT YOU WILL GET

  • Industry competitive compensation
  • Great benefits with better than average employer contributions, including health, dental, vision, life insurance, Flexible Spending Accounts, Short & Long Term Disability and more!
  • 401k with a very generous employer match and no vesting!
  • Paid Vacation & Holidays
  • Profit Sharing
  • Paid Parental Leave
  • Subsidized Daycare
  • Tuition Reimbursement
  • Pet Insurance


KNAPP is an equal opportunity employer. We are committed to a work environment that supports, inspires, and respects all individuals without discrimination on the basis of race, color, religion, sex, sexual orientation, gender identity, age, national origin, veteran, disability status or any other basis protected by law. 

Due to the safety-sensitive nature of this position, strict adherence to KNAPP’s drug-free workplace policy is required. All candidates will be subject to drug-screening in accordance with the policy and will be expected to remain drug-free during their employment. There will be no exception if recreational or medical use of marijuana is permitted in the location of employment and/or residence or if use of marijuana is only during “off-hours.”