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Senior Control Engineer Jobs (NOW HIRING)

Entegris

Senior Control Systems Engineer

Aurora, IL · On-site

$165K - $171K/yr

Senior Control Systems Engineer The Role: Our Aurora, Illinois site is seeking a highly skilled Senior Control Systems Engineer to join our control systems team and support our global manufacturing ...

Rolls-Royce

Senior Control Systems Engineer

Indianapolis, IN · On-site

$159K - $165K/yr

As a Senior Control System Engineer, you will be the owner of assigned control system functions and interfaces. You will be responsible for providing technical guidance, counsel, and direction to a ...

Entegris

Senior Control Systems Engineer

Aurora, IL · On-site

$166K - $172K/yr

Senior Control Systems Engineer The Role: Our Aurora, Illinois site is seeking a highly skilled Senior Control Systems Engineer to join our control systems team and support our global manufacturing ...

Custom Control Mfr

Senior Controls Engineer

Overland Park, KS · On-site

$95K - $126K/yr

The Senior Controls Engineer primary role will be to manage and facilitate the completion of ... An understanding of control logic and control processes is necessary, as is accuracy and attention ...

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Senior Control Engineer information

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$98K

$173K

How much do senior control engineer jobs pay per year?

As of Aug 17, 2026, the average yearly pay for senior control engineer in the United States is $166,219.00, according to ZipRecruiter salary data. Most workers in this role earn between $167,000.00 and $173,000.00 per year, depending on experience, location, and employer.

What is a senior control engineer?

Senior Control Engineers are experienced professionals who design, develop, and maintain control systems that automate processes in industries such as manufacturing, energy, and transportation. They apply advanced engineering principles to ensure systems operate efficiently, safely, and reliably. Senior Control Engineers often lead teams, oversee project implementation, troubleshoot complex problems, and collaborate with other engineering disciplines. Their expertise is critical in optimizing system performance and integrating new technologies into existing operations.

What are the key skills and qualifications needed to thrive as a senior control engineer?

To thrive as a Senior Control Engineer, you need advanced knowledge of control systems engineering, automation, process optimization, and a relevant engineering degree, often with a Professional Engineer (PE) license. Expertise in PLC/DCS programming, SCADA systems, and simulation software such as MATLAB/Simulink is typically required. Strong analytical thinking, leadership, and effective communication skills help manage complex projects and collaborate with multidisciplinary teams. These skills are crucial for designing efficient, safe, and reliable control solutions that meet organizational and regulatory standards.

What are some common challenges faced by senior control engineers when leading automation projects, and how can they overcome them?

Senior Control Engineers often encounter challenges such as integrating new control systems with legacy equipment, managing cross-disciplinary teams, and ensuring compliance with safety and industry standards. Overcoming these obstacles typically involves strong project management skills, clear communication with stakeholders, and staying up-to-date with the latest technologies and regulations. Proactively working with both internal teams and external vendors is essential to anticipate and resolve integration or technical issues early in the project lifecycle.

What is the difference between Senior Control Engineer vs Control Systems Engineer?

AspectSenior Control EngineerControl Systems Engineer
CredentialsBachelor's or Master's in Electrical, Mechanical, or Control Engineering; often with experience certificationsBachelor's or Master's in Electrical, Mechanical, or Control Engineering; similar certifications
Work EnvironmentDesign, develop, and oversee control systems in industrial, manufacturing, or automation settingsDesign and implement control systems, often focusing on system integration and testing
Employer & IndustryManufacturing, automation, energy, and process industriesAutomation, manufacturing, robotics, and process control sectors

The main difference is that a Senior Control Engineer typically has more experience, leadership responsibilities, and oversees complex projects, while a Control Systems Engineer focuses on designing and implementing control systems. Both roles require similar technical skills and certifications, but the Senior Control Engineer often leads teams and manages project execution.

What cities are hiring for Senior Control Engineer jobs?

Cities with the most Senior Control Engineer job openings:

What are the most commonly searched types of Control Engineer jobs?

The most popular types of Control Engineer jobs are:

What states have the most Senior Control Engineer jobs?

States with the most job openings for Senior Control Engineer jobs include:

Infographic showing various Senior Control Engineer job openings in the United States as of August 2026, with employment types broken down into 1% As Needed, 75% Full Time, 19% Part Time, 4% Contract, and 1% Nights. Highlights an 96% Physical, 1% Hybrid, and 3% Remote job distribution, with an average salary of $166,219 per year, or $79.9 per hour.

Senior Control Systems Engineer - Birmingham

Logical Systems LLC

Pelham, AL • On-site

$153K - $158K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 9 days ago

Job description

Senior Control Systems Engineers analyze user requirements and the design of process and/or mechanical equipment to design automation systems that control the process or machine in the desired manner.
The engineer uses knowledge and experience in instrumentation, control valves, Motors/VFDs, control system electrical design, and PLC/DCS programming to deliver an automation system that meets the user's needs utilizing the minimum essential design.
Senior Control Systems Engineers demonstrate:
  • high integrity,
  • a willingness to go beyond the ordinary to meet and exceed client expectations,
  • a desire for continual challenge and development,
  • excellent written and verbal communication skills, and
  • able to lead a controls engineering team.

Reports to: Operations Director
JOB RESPONSIBILITIES & QUALIFICATIONS
Responsibilities for this job may include but are not limited to:
  • Interface with customers to develop User Requirements documentation
  • Lead project teams to execute the controls hardware and/or software scope
  • Develop control specification (control narratives) documentation based on User Requirements
  • Perform initial feasibility studies for proposed projects, resulting in a feasibility-level cost estimate and supporting documentation for the project
  • Mark-up Process and Instrumentation Diagrams (P&IDs) for instrumentation and controls related changes and review drawings from the drafting team
  • Design low-voltage (up to 480V) electrical controls drawings, panel drawings, loop sheets, I/O drawings, and network drawings and review drawings from the drafting team
  • Develop programs for Distributed Control Systems (DCS) and Programmable Logic Controllers (PLC) and/or oversee the program development done by others
  • Human-Machine Interface (HMI) development and SCADA configuration
  • Historian configuration
  • Develop testing plans for DCS and PLC programs to effectively test all aspects of a new program or program changes
  • Simulate the DCS/PLC program and test the system using the testing plan
  • Oversee electrical controls construction at the client's site and verify that the system is being installed as designed - provide technical support to the construction effort
  • Perform I/O checkout on the installed control system and document the checkout results
  • Provide post-commissioning support to the client's operations, engineering, and maintenance personnel
  • Travel to the client's site as required

Required Experience / Abilities
  • Degreed in Engineering (Electrical, Mechanical, Chemical, or similar), Computer Science, or similar scientific/technical field

Ideal Experience
  • 10 years of experience in a similar engineering role
  • At least 5 years' experience with one or more of the following platforms:
    • Allen Bradley PLC5, SLC500, MicroLogix, ControlLogix
    • Siemens S7, PCS7
    • Emerson DeltaV, Ovation, Provox
    • Novatech D/3
    • Honeywell Experion
    • Foxboro I/A
  • HMI/SCADA configuration experience with one or more of the following platforms:
    • Allen Bradley / Rockwell Automation
    • Inductive Automation
    • Wonderware
    • Siemens
    • iFix
    • Iconics
  • Historian and/or data analytics experience with one or more of the following platforms:
    • OSIsoft PI
    • PTC Thingworx
    • Inductive Automation Ignition
    • Aspentech
    • Rockwell Automation
    • Siemens
    • Wonderware
  • Experience in the selection, specification, and installation design of instrumentation, control valves, motors, VFDs and coordinated drive systems
  • Current working knowledge of the National Electric Code (NEC) with the ability to locate solutions to code questions
  • Licensed Professional Engineer (P.E.)
  • Experience in electrical design of Electrical Panels, I/O systems, Motor/VFD/Motion/Robotic Controls, and Ethernet-based networks
  • Field experience troubleshooting electrical controls problems in an industrial environment
  • Industry experience in Food and Beverage, Chemical, Pharma, Semiconductor, Water & Wastewater, Refining, Pulp and Paper, Oil/Gas Pipeline, Power Generation, Electrical Transmission & Distribution, Material Handling, or Packaging
  • Team Leadership and Client Relations Experience

Our Work-Life Balance Benefits were created to attract and reward our employees, which includes healthcare, life, supplemental insurance, and wellbeing benefits. Features of our benefits are listed below, which may be based upon position, location, and other eligibility criteria.Job Title: Senior Control Systems Engineer
Annual Salary Range:
Salary to be determined by the applicant's education, experience, knowledge, skills, and abilities, as well as internal equity and alignment with market data.
Healthcare and Insurance Benefits
  • Medical, Dental, and Vision Plans
  • Company-paid Life and Accidental Death & Dismemberment
  • Long-Term Disability Insurance (LTD)
  • Short-Term Disability (Supplemental Option)
  • Voluntary Life Insurance (Supplemental Option)
  • Health Savings Accounts & Flexible Spending Accounts

Wellbeing Benefits
  • Paid Holidays and Vacation
  • Retirement - 401K and Roth 401K w/Company Match/Profit Sharing
  • Paid Parental Leave
  • Paid Sick Leave
  • Dependent Care (FSA)
  • Employee Assistance Programs
  • Fitness Membership Reimbursement
  • Paid Time-off for Charitable Involvement

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