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Senior Additive Manufacturing Engineer Jobs (NOW HIRING)

Leidos' Defense Systems is seeking a Additive Manufacturing Engineer to join our team supporting the Advanced Materials Department. With offices across the United States engaging in the defense ...

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Senior Additive Manufacturing Engineer information

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$59.5K

$126.6K

$183.5K

How much do senior additive manufacturing engineer jobs pay per year?

As of Jun 5, 2026, the average yearly pay for senior additive manufacturing engineer in the United States is $126,557.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,500.00 and $143,500.00 per year, depending on experience, location, and employer.

What is the difference between Senior Additive Manufacturing Engineer vs Additive Manufacturing Technician?

AspectSenior Additive Manufacturing EngineerAdditive Manufacturing Technician
CredentialsBachelor's or Master's in Engineering, certifications in additive manufacturingTechnical diploma or associate degree, on-the-job training
Work EnvironmentDesign, development, and process optimization in R&D or manufacturing settingsOperating and maintaining 3D printers on production floors
ResponsibilitiesDesigning parts, improving processes, overseeing projectsSetting up printers, troubleshooting, post-processing

The Senior Additive Manufacturing Engineer focuses on designing, optimizing, and managing additive manufacturing processes, often in a leadership or project role. In contrast, the Additive Manufacturing Technician handles the hands-on operation and maintenance of 3D printers. Both roles are essential but differ in scope, responsibilities, and required experience.

What does a Senior Additive Manufacturing Engineer do?

A Senior Additive Manufacturing Engineer leads the design, development, and optimization of 3D printing processes and technologies within a company. They oversee the entire lifecycle of additive manufacturing projects, from concept to production, ensuring quality and efficiency. Their responsibilities include selecting appropriate materials, troubleshooting equipment, implementing best practices, and collaborating with cross-functional teams on innovative manufacturing solutions. Additionally, they mentor junior engineers and help drive advancements in additive manufacturing capabilities.

What are the key skills and qualifications needed to thrive as a Senior Additive Manufacturing Engineer, and why are they important?

To thrive as a Senior Additive Manufacturing Engineer, you need expertise in materials science, mechanical engineering, and 3D printing processes, typically supported by a relevant engineering degree and several years of industry experience. Familiarity with CAD software, additive manufacturing machines, simulation tools, and certifications such as ASME or SME Additive Manufacturing credentials are commonly required. Strong problem-solving abilities, project management, and effective communication skills help drive innovation and collaborate across multidisciplinary teams. These skills ensure the successful design, optimization, and implementation of advanced additive manufacturing solutions in a competitive and evolving field.

How does a Senior Additive Manufacturing Engineer typically collaborate with cross-functional teams in a production environment?

A Senior Additive Manufacturing Engineer frequently works closely with design, materials, and quality assurance teams to ensure that 3D-printed components meet performance and regulatory standards. They are often involved in design reviews, providing input on manufacturability, and coordinating with production engineers to optimize printing processes. Regular communication and problem-solving with these teams help to identify potential issues early and drive continuous improvement. Their role also often involves training junior engineers and supporting technology integration across departments.
What cities are hiring for Senior Additive Manufacturing Engineer jobs? Cities with the most Senior Additive Manufacturing Engineer job openings:
What are the most commonly searched types of Additive Manufacturing Engineer jobs? The most popular types of Additive Manufacturing Engineer jobs are:
What states have the most Senior Additive Manufacturing Engineer jobs? States with the most job openings for Senior Additive Manufacturing Engineer jobs include:
Additive Manufacturing Engineer

Additive Manufacturing Engineer

MATERIALS SCIENCES LLC

Huntsville, AL

$68K - $87K/yr

Full-time

Posted 28 days ago


Job description

Description:Materials Sciences LLC (MSC) is looking for a US citizen at our Huntsville, AL facility for the role of Additive Manufacturing Engineer. At MSC, you'll be part of the Research & Development team servicing the Department of Defense (DoD) seeking advanced material and fabrication solutions to support the warfighter. Advanced materials include fiber reinforced composite materials, specialty polymers, and additive manufacturing (AM) materials. Main responsibilities include design, analysis, fabricating, characterization/testing, and documentation for producing advanced material structures. You will also work with a broader team in the design and delivery of advanced material solutions to our customers.
Requirements:
  • Bachelor or Master's degree in Engineering, or equivalent experience.
  • Software and Hardware knowledge using "production grade" additive manufacturing equipment. (Laser Powder Bed Fusion, Direct Energy Deposition, Fused Deposition)
  • CAD and Finite Element Analysis software knowledge. (Training available)
  • Ability to develop, execute, and document Design of Experiments (DOE)
  • Able to work independently; Capable of scheduling and executing as necessary to support and complete tasks as required.
  • Communicate effectively with team members to complete objectives in a timely manner
  • Fundamental understanding of Mechanics of Materials