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Root Cause Analysis Engineer Jobs in Illinois (NOW HIRING)

Quality/Test Engineer

Chillicothe, IL ยท On-site

$70K - $95K/yr

RFA Engineering (www.rfamec.com) is an engineering service provider dedicated to delivering our ... Work may involve laboratory testing, machine testing, failure analysis, root cause investigations ...

Lead root cause analysis and continuous improvement initiatives. * Collaborate with production, quality, engineering, and corporate teams to support operational goals. Qualifications * Bachelor ...

Industrial Engineer

Joliet, IL ยท On-site

$70K - $85K/hr

Industrial Engineer At Monroe Truck Equipment, an Aebi Schmidt brand located in Joliet, IL, we ... Apply Lean Manufacturing, 5S, Theory of Constraints, root cause analysis, and problem-solving ...

Industrial Engineer

Joliet, IL ยท On-site

$70K - $85K/yr

Industrial Engineer At Monroe Truck Equipment, an Aebi Schmidt brand located in Joliet, IL, we ... Apply Lean Manufacturing, 5S, Theory of Constraints, root cause analysis, and problem-solving ...

Quality Engineer

Quincy, IL ยท On-site

$71K - $92K/yr

Quality Engineer Hollister-Whitney - Quincy, IL 62305 Regular Position, Full Time If you are a ... Experience with root-cause analysis, corrective action, process improvement, and quality-system ...

Industrial Engineer

Joliet, IL ยท On-site

$100 - $125/hr

Apply Lean Manufacturing, 5S, Theory of Constraints, root cause analysis, and problem-solving ... Bachelor's degree in Industrial Engineering, Manufacturing Engineering, Engineering Technology, or ...

Mechanical Design Engineer

Chillicothe, IL ยท On-site

$80 - $100/hr

RFA Engineering (www.rfamec.com ) is an engineering service provider dedicated to delivering our ... Investigate product, component, and system failures and perform root cause analysis to identify ...

You will be responsible for the investigation, root cause analysis, design, and implementation of ... SAP experience. PDM systems experience - (engineering data management software) Product ...

Process Engineer

Vandalia, IL ยท On-site

$65K - $70K/yr

Process Engineer Vandalia, IL About Odyssey Logistics Odyssey Logistics is a global logistics and ... Apply Lean, Six Sigma, root cause analysis, and continuous improvement methods to reduce waste ...

Development Support Engineer

Chicago, IL ยท On-site

$100 - $125/hr

Support Root Cause Analysis (RCA) documentation, Problem Records, corrective action tracking, and recurring incident reduction initiatives. Partner with Product, Engineering, Operations, Support ...

Showing results 41-60

Root Cause Analysis Engineer information

See Illinois salary details

$12

$54

$78

How much do root cause analysis engineer jobs pay per hour?

As of Sep 7, 2026, the average hourly pay for root cause analysis engineer in Illinois is $54.26, according to ZipRecruiter salary data. Most workers in this role earn between $38.89 and $72.21 per hour, depending on experience, location, and employer.

What does a root cause analysis engineer do?

A Root Cause Analysis (RCA) Engineer specializes in investigating problems, failures, or defects in products, systems, or processes to identify their underlying causes. By using structured methodologies and analytical tools, they determine why issues occurred and recommend corrective actions to prevent recurrence. Their work often involves collaborating with cross-functional teams, collecting and analyzing data, and documenting findings to improve overall quality and reliability. Root Cause Analysis Engineers play a crucial role in industries such as manufacturing, engineering, and IT, ensuring continuous improvement and operational excellence.

What are the key skills and qualifications needed to thrive as a root cause analysis engineer?

To thrive as a Root Cause Analysis Engineer, you need strong analytical skills, a solid engineering background, and experience with problem-solving methodologies like Six Sigma or 8D. Familiarity with technical tools such as statistical analysis software, failure mode and effects analysis (FMEA), and quality management systems is typically required, along with relevant certifications like Six Sigma Green or Black Belt. Effective communication, attention to detail, and cross-functional collaboration are vital soft skills for conveying findings and driving corrective actions. These abilities ensure accurate diagnosis of issues, effective implementation of solutions, and prevention of recurring problems in complex systems.

What are some common challenges faced by root cause analysis engineers, and how can they be addressed?

Root Cause Analysis Engineers often encounter challenges such as incomplete data, time constraints for investigations, and coordinating input from multiple departments. Addressing these issues requires strong communication skills, a systematic approach to data collection, and the ability to facilitate cross-functional meetings. Building strong relationships with stakeholders and using established RCA tools (like 5 Whys or Fishbone diagrams) can help streamline the process and lead to more accurate, actionable conclusions.

What is the difference between Root Cause Analysis Engineer vs Quality Engineer?

AspectRoot Cause Analysis EngineerQuality Engineer
CredentialsBachelor's in Engineering, certifications like Six Sigma or RCA toolsBachelor's in Engineering or Quality Management, certifications like ASQ CQE or Six Sigma
Work EnvironmentManufacturing, industrial, or process improvement settingsManufacturing, service, or product development environments
Industry UsageFocuses on identifying underlying causes of failures or defectsFocuses on ensuring product/service quality and compliance

While both roles aim to improve processes, the Root Cause Analysis Engineer specializes in diagnosing fundamental issues causing failures, whereas the Quality Engineer concentrates on maintaining overall product quality and compliance. The roles often overlap but differ in primary focus and scope.

What are popular job titles related to Root Cause Analysis Engineer jobs in Illinois?

For Root Cause Analysis Engineer jobs in Illinois, the most frequently searched job titles are:

What job categories do people searching Root Cause Analysis Engineer jobs in Illinois look for?

The top searched job categories for Root Cause Analysis Engineer jobs in Illinois are:

What cities in Illinois are hiring for Root Cause Analysis Engineer jobs?

Cities in Illinois with the most Root Cause Analysis Engineer job openings:

Infographic showing various Root Cause Analysis Engineer job openings in Illinois as of August 2026, with employment types broken down into 68% Full Time, 30% Part Time, and 2% Contract. Highlights an 83% Physical, 4% Hybrid, and 13% Remote job distribution, with an average salary of $112,856 per year, or $54.3 per hour.

Product Engineer - Sustaining

Old World Industries, LLC

Northbrook, IL โ€ข On-site

$100 - $125/hr

Other

Medical, Dental, Vision, Life, Retirement, PTO

Posted 3 days ago

New


Job description

Old World Industries, 3100 Sanders Road, Northbrook, Illinois, United States of America

Job Description

Position Summary

The Product Engineer โ€“ Sustaining is responsible for sustaining and improving existing Automotive and Industrial Fluids products after transition from R&D into commercial operation. This individual contributor role serves as the technical owner for assigned products throughout their lifecycle, partnering closely with R&D, Quality, Manufacturing, and Supply Chain to resolve product issues, support business continuity, improve cost and manufacturability, and maintain product performance, quality, and compliance.

Key Responsibilities

  • Serve as the primary engineering contact for sustaining support of assigned existing products, including technical troubleshooting, product changes, and lifecycle management activities.
  • Lead or support engineering change requests related to raw material changes, supplier changes, manufacturing process updates, packaging changes, cost reduction initiatives, and quality improvements.
  • Partner with R&D to receive and maintain product knowledge, specifications, formulations, test methods, design intent, and technical rationale for products transitioned to the business.
  • Collaborate with Quality to investigate product nonconformances, customer complaints, deviations, and corrective/preventive actions, ensuring sound technical root cause analysis and effective resolution.
  • Work with Manufacturing to improve product manufacturability, process robustness, yield, throughput, and operational consistency while maintaining product performance requirements.
  • Support Supply Chain by evaluating alternate materials, supplier qualifications, obsolescence risks, and continuity-of-supply issues.
  • Maintain and update product specifications, technical documentation, bills of materials, test requirements, and change records as needed.
  • Analyze product performance, manufacturing data, customer feedback, and quality trends to identify opportunities for continuous improvement.
  • Support regulatory, compliance, and customer-driven updates by assessing technical impact and coordinating implementation with cross-functional stakeholders.
  • Provide technical guidance to internal teams regarding product capabilities, limitations, changes, and lifecycle status.

Required Qualifications

  • Bachelorโ€™s degree in Chemical Engineering, Mechanical Engineering, Materials Science, Chemistry, or a related technical discipline.
  • Ability to understand product specifications, formulation or materials requirements, manufacturing processes, and quality systems.
  • Strong problem-solving skills, including root cause analysis, data interpretation, and disciplined decision-making.
  • Demonstrated ability to work cross-functionally with R&D, Quality, Manufacturing, and Supply Chain teams.
  • Strong written and verbal communication skills, with the ability to translate technical information for both technical and non-technical stakeholders.
  • Experience in wet chemistry lab environment; familiar with basic laboratory practice

Preferred Qualifications

  • Experience in product engineering, sustaining engineering, lifecycle engineering, manufacturing engineering, process engineering, quality engineering, or a related technical role.
  • Experience supporting automotive fluids, industrial fluids, chemicals, coatings, lubricants, additives, or related formulated products.
  • Knowledge of automotive, industrial, or chemical manufacturing environments.
  • Experience with engineering change control, product lifecycle management systems, quality management systems, and bill of material management.
  • Familiarity with statistical analysis, design of experiments, process capability, or continuous improvement tools.
  • Experience supporting customer audits, supplier qualifications, regulatory updates, or technical customer inquiries
  • Technical ownership and accountability
  • Structured problem solving and root cause analysis
  • Cross-functional collaboration
  • Attention to detail and documentation discipline
  • Business and customer focus
  • Ability to balance quality, cost, manufacturability, and supply continuity

This opportunity offers a competitive benefits package including:

  • Medical, dental, and vision coverage with wellness benefits
  • Company-matching 401(k) plan
  • Company-paid life insurance and accidental death & dismemberment benefits
  • Company-paid identity theft insurance
  • Company-paid disability
  • Flexible spending and health savings accounts
  • Company-paid employee assistance program
  • Paid time off and paid holidays
  • Additional benefits included: voluntary life insurance, legal benefits, critical illness, accident insurance, hospital indemnity insurance, and pet insurance

Old World Industries is among the largest privately held companies competing in the automotive aftermarket today. Built upon a 50-year history of ingenuity, the Northbrook, Illinois-based company is transforming the automotive, commercial and chemical industries that keep the world moving forward. Old Worldโ€™s brands include a full line of PEAKยฎ Performance Automotive Aftermarket Products including Antifreeze/Coolant, Washer Fluid, Lighting and Wiper Blades; BlueDEFยฎ Diesel Exhaust Fluid and Equipment; FINAL CHARGEยฎ PRO-SERIES Heavy Duty Extended Life Coolant, Fleet Chargeยฎ SCA Precharged Heavy Duty Coolant and Thermal Chargeยฎ Heat Transfer Fluid.

Old World Industries, 3100 Sanders Road, Northbrook, Illinois, United States of America

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