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Research Development Process Engineer Jobs in Houston, TX

Persona AI

Process Engineer

Houston, TX · On-site

You will lead the development implementation and optimization of a robust manufacturing process of ... Partner with engineering during design reviews to influence DFM/DFA decisions upstream before they ...

New

DPS Group

Process Engineer

Houston, TX · On-site

Arcadis is seeking a Process Engineer that will be responsible for evaluating current processes and ... Collaborative team player; works well with diverse people and departments (R&D, Production, QA, QC, ...

CooperCompanies

Senior Process Engineer

Stafford, TX · On-site

$90K - $117K/yr

The Senior Process Engineer is a key individual contributor responsible for the development ... This role partners cross-functionally with Quality, Manufacturing, R&D, and Supply Chain to ensure ...

Salas O'Brien, Inc.

Process Engineer

Houston, TX

Process Engineer At Salas O'Brien we tell our clients that we're engineered for impact. This ... Our technical expertise is paired with an exceptional team of business development, human resources ...

CRB

Process Engineer IV

Houston, TX

The Process Engineer IV serves as a technical lead for process design on projects of varying size ... Partner with the Project Manager to support proposal development, man-hour planning, and discipline ...

CRB

Process Engineer IV

Houston, TX

The Process Engineer IV serves as a technical lead for process design on projects of varying size ... Partner with the Project Manager to support proposal development, man-hour planning, and discipline ...

Praxair

Process Engineer

The Woodlands, TX · On-site

Coordinate the support and development of predictive monitoring tools to improve reliability and ... Must have at least 5 years of experience in a process or plant engineering function in operations ...

CRB

Process Engineer IV

Houston, TX · On-site

The Process Engineer IV serves as a technical lead for process design on projects of varying size ... Partner with the Project Manager to support proposal development, man-hour planning, and discipline ...

MetOx International, Inc.

R&D Technician

Houston, TX · On-site

As a Research & Development (R&D) Technician, you'll join a dynamic team committed to strengthening ... Supports execution of experimental trials, process development activities, and engineering ...

MetOx International, Inc.

R&D Technician

Houston, TX · On-site

As a Research & Development (R&D) Technician, you'll join a dynamic team committed to strengthening ... Supports execution of experimental trials, process development activities, and engineering ...

Phillips 66

Sr Engineer I, Process Development

Houston, TX · On-site

$141K - $172K/yr

Phillips 66 & YOU - Together we can fuel the future As a Sr Engineer I, Process Development , you will research, design, and optimize process solutions that unlock value from major refining capital ...

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All JobsResearch Development Process Engineer JobsResearch Development Process Engineer Jobs in Houston, TX

Research Development Process Engineer information

See Houston, TX salary details

$43.5K

$97K

$145.6K

How much do research development process engineer jobs pay per year?

As of Jul 1, 2026, the average yearly pay for research development process engineer in Houston, TX is $97,036.00, according to ZipRecruiter salary data. Most workers in this role earn between $76,900.00 and $113,600.00 per year, depending on experience, location, and employer.

What does a Research Development Process Engineer do?

A Research Development Process Engineer is responsible for designing, developing, and optimizing processes in research and product development settings. They work to improve efficiency, quality, and scalability of new products or technologies by bridging the gap between research and manufacturing. Their role often involves collaborating with scientists, engineers, and production teams to ensure that innovative concepts can be effectively and safely produced at a larger scale. They also analyze data, troubleshoot problems, and implement improvements to meet regulatory and business requirements.

What are the key skills and qualifications needed to thrive as a Research Development Process Engineer, and why are they important?

A Research Development Process Engineer requires a solid background in chemical or process engineering, problem-solving abilities, and typically a bachelor's or master's degree in a relevant field. Familiarity with process simulation software (such as Aspen Plus or MATLAB), statistical analysis tools, and industry-specific certifications like Six Sigma are often expected. Strong analytical thinking, teamwork, and effective communication distinguish top performers in this role. These skills ensure successful innovation, efficient process optimization, and seamless collaboration in research-driven engineering environments.

What are the main challenges Research Development Process Engineers face when transitioning projects from R&D to full-scale production?

One of the primary challenges Research Development Process Engineers encounter is ensuring that innovative processes developed in the laboratory can be effectively scaled up for manufacturing without compromising quality or efficiency. This often involves troubleshooting unforeseen issues, optimizing process parameters, and collaborating closely with cross-functional teams such as manufacturing, quality assurance, and supply chain. Navigating regulatory requirements and managing tight project deadlines are also common hurdles. Successful engineers leverage strong problem-solving skills and clear communication to bridge the gap between research concepts and practical, large-scale implementation.

What is the difference between Research Development Process Engineer vs Research Scientist?

AspectResearch Development Process EngineerResearch Scientist
Primary FocusDeveloping and optimizing manufacturing processes and workflowsConducting scientific research to generate new knowledge or products
Work EnvironmentIndustrial labs, manufacturing facilitiesAcademic or industrial research labs
Required CredentialsBachelor’s or Master’s in Engineering, Chemistry, or related fields; certifications in process improvementMaster’s or PhD in Science or Engineering
Industry UsageManufacturing, chemical, pharmaceutical industriesAcademic, R&D departments, biotech, pharmaceuticals

Research Development Process Engineers focus on translating research into scalable manufacturing processes, while Research Scientists primarily conduct experiments to advance scientific knowledge. Both roles require strong technical skills but differ in application and environment.

What are popular job titles related to Research Development Process Engineer jobs in Houston, TX? For Research Development Process Engineer jobs in Houston, TX, the most frequently searched job titles are:
What job categories do people searching Research Development Process Engineer jobs in Houston, TX look for? The top searched job categories for Research Development Process Engineer jobs in Houston, TX are:
What cities near Houston, TX are hiring for Research Development Process Engineer jobs? Cities near Houston, TX with the most Research Development Process Engineer job openings:
Research Development Process Engineer jobs near you

Process Engineer

Persona AI

Houston, TX • On-site

Full-time

Posted 20 hours ago

Job description

Job Title: Senior Process Engineer
Department: Manufacturing
Reports To: Head of Global Manufacturing
Employment Type: Full-Time
Location: Houston, TX
Persona AI is developing and commercializing rugged, multi-purpose humanoid robots that perform real work. Persona's founding team has a decades-long history in humanoid robotics, bionics, and product development delivering robust hardware that has touched the stars, worked miles below the surface of the ocean, roamed Disney Parks, and has even been featured on a US postage stamp. Our mission is focused squarely on shipping beautiful, reliable products at massive scale, while building a customer-focused team to achieve these aims.
Role Overview:
We're looking for a Senior Process Engineer to join our manufacturing team and build Persona's production system from the ground up. This person will report into and function as the right hand to Persona's Head of Manufacturing. You will lead the development implementation and optimization of a robust manufacturing process of complex humanoid robots. You'll own the complete manufacturing process architecture: including process development, assembly sequencing, factory layout, and scalability.
Responsibilities:
  • Factory Layout & Process Flow: Own the physical and operational design of Persona's manufacturing environment. How the factory is laid out, how sub-assemblies and finished robots move through the space, and how each station connects to the next. Think flow, not in tasks.
  • Process Development: Define and document every step in the robot build sequence from incoming components to final test. Build the work instructions, station designs, and standard work that make every build repeatable regardless of who's on the floor.
  • Equipment Specification & Procurement: Identify, spec, and own the capital equipment and tooling needed to build robots right. You'll make the call on what to buy, justify it, and integrate it into the line.
  • Metrics & Visual Management: Design the factory floor metrics and display systems so that anyone, from a new technician to a first-time visitor, can walk the floor and immediately understand build status, throughput, and where problems are.
  • Poka-Yoke & Error-Proofing: Partner with the Quality Lead to design processes and fixtures where the right build is the only possible build. Mistake-proof the line at the process level so quality is built in, not inspected in.
  • Continuous Improvement: As Persona scales from tens of robots to hundreds, you will own the ongoing optimization of the production system like cycle time, yield, throughput, and cost per unit. Apply lean and kaizen principles to eliminate waste as the line matures.
  • Cross-Functional Collaboration: Work closely with the Quality Lead, Supply Chain Lead, and assembly technicians. Partner with engineering during design reviews to influence DFM/DFA decisions upstream before they become production problems downstream.
  • Root Cause Analysis: Lead formal failure analysis and troubleshooting efforts. Institute the use of problem solving tools such as 8D, CAPA and other.
  • Compliance & Safety: In addition to ISO9001, Persona will pursue compliance with newly established ISO & safety certifications for humanoid robots.

Qualifications:
  • 10-15+ years in manufacturing or process engineering in a complex hardware environment like robotics, automotive (OEM or Tier 1/2 supplier), aerospace, industrial equipment, or consumer electronics
  • Proven experience or strong aptitude to design and build production systems from the ground up
  • Experience with implementation of MES systems (Tulip, ProPlanner, or like)
  • Deep knowledge of factory layout, line design, and process flow. You've moved equipment around on paper (and in practice) and know how to design a build sequence that actually works
  • Hands-on experience with lean manufacturing principles: standard work, poka-yoke, 5S, kaizen, value stream mapping
  • Strong DFM/DFA instincts. You're comfortable pushing back on engineering when a design will create production problems
  • Experience specifying and integrating capital equipment and production tooling
  • Ability to read and interpret technical drawings, GD&T, and assembly documentation
  • Comfortable working directly with technicians on the floor - this role is as much floor leadership as it is engineering
  • Houston-based or willing to relocate

Why Join Persona AI?
Most process engineering jobs are optimization problems - someone else built the line, and you make it run better. This one is a creation problem. You'll design how Persona's robots get built: the layout, the flow, the stations, the metrics, the equipment. When Persona ships at scale, this is the system you built. That's not a common opportunity, and it's not a common thing to be able to say.
You'll have a front-row seat to the evolution of humanoid robotics, with the opportunity to shape our systems and scale our manufacturing from the ground up. If you're energized by early-stage innovation, hands-on engineering, and building things that push boundaries, we'd love to hear from you.
Persona AI is an Equal Opportunity Employer.
All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, sexual orientation, gender identity, age, disability, veteran status, or any other characteristic protected by applicable federal, state, or local law.

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