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Research Development Process Engineer Jobs in Flagstaff, AZ

Sitka Inc.

Senior Process Engineer

Flagstaff, AZ · On-site

$90 - $130/hr

Hybrid Posting Start Date: 7/30/26 Posting End Date: 8/13/26 About the Role Research & Development is currently seeking Process Engineers to support the development, optimization, and ...

New

AWSPRODVK1

Product Manager

Sedona, AZ · On-site

$12K - $13K/yr

Your role involves deep market analysis and competitive research to position products effectively ... Manage stakeholder communication and expectations throughout the product development process.

Arizona State Hospital

Job Page

Flagstaff, AZ · On-site

$61K - $71K/yr

... process and coordinates staff as well as project needs. This position serves as a direct ... Knowledge of the principles and practices of Civil Engineering, as applied to the development ...

Quora

iOS Engineer -Remote

Flagstaff, AZ · On-site

$166K - $191K/yr

We are seeking a talented iOS Engineer to join us in building Poe, an innovative platform that ... Own the entire software development process from timeline estimation to coding, testing and release ...

AWSPRODVK1

QA Architect 6/28

Sedona, AZ · On-site

$20K - $30K/yr

Communication and collaboration skills are essential as they work closely with developers, product owners, and other stakeholders to embed quality practices throughout the development process.

W. L. Gore & Associates, Inc.

Quality Engineer

Flagstaff, AZ · On-site

$65K - $84K/yr

Quality Engineer Req Id: 2015 State/Province: Arizona Business: Gore Medical Products Category ... Apply design control processes throughout product development to ensure products meet user needs ...

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All JobsResearch Development Process Engineer JobsResearch Development Process Engineer Jobs in Flagstaff, AZ

Research Development Process Engineer information

See Flagstaff, AZ salary details

$45.5K

$101.7K

$152.6K

How much do research development process engineer jobs pay per year?

As of Aug 11, 2026, the average yearly pay for research development process engineer in Flagstaff, AZ is $101,656.00, according to ZipRecruiter salary data. Most workers in this role earn between $80,500.00 and $119,100.00 per year, depending on experience, location, and employer.

What does a research development process engineer do?

A Research Development Process Engineer is responsible for designing, developing, and optimizing processes in research and product development settings. They work to improve efficiency, quality, and scalability of new products or technologies by bridging the gap between research and manufacturing. Their role often involves collaborating with scientists, engineers, and production teams to ensure that innovative concepts can be effectively and safely produced at a larger scale. They also analyze data, troubleshoot problems, and implement improvements to meet regulatory and business requirements.

What are the key skills and qualifications needed to thrive as a research development process engineer?

A Research Development Process Engineer requires a solid background in chemical or process engineering, problem-solving abilities, and typically a bachelor's or master's degree in a relevant field. Familiarity with process simulation software (such as Aspen Plus or MATLAB), statistical analysis tools, and industry-specific certifications like Six Sigma are often expected. Strong analytical thinking, teamwork, and effective communication distinguish top performers in this role. These skills ensure successful innovation, efficient process optimization, and seamless collaboration in research-driven engineering environments.

What are the main challenges research development process engineers face when transitioning projects from R&D to full-scale production?

One of the primary challenges Research Development Process Engineers encounter is ensuring that innovative processes developed in the laboratory can be effectively scaled up for manufacturing without compromising quality or efficiency. This often involves troubleshooting unforeseen issues, optimizing process parameters, and collaborating closely with cross-functional teams such as manufacturing, quality assurance, and supply chain. Navigating regulatory requirements and managing tight project deadlines are also common hurdles. Successful engineers leverage strong problem-solving skills and clear communication to bridge the gap between research concepts and practical, large-scale implementation.

What is the difference between Research Development Process Engineer vs Research Scientist?

AspectResearch Development Process EngineerResearch Scientist
Primary FocusDeveloping and optimizing manufacturing processes and workflowsConducting scientific research to generate new knowledge or products
Work EnvironmentIndustrial labs, manufacturing facilitiesAcademic or industrial research labs
Required CredentialsBachelor’s or Master’s in Engineering, Chemistry, or related fields; certifications in process improvementMaster’s or PhD in Science or Engineering
Industry UsageManufacturing, chemical, pharmaceutical industriesAcademic, R&D departments, biotech, pharmaceuticals

Research Development Process Engineers focus on translating research into scalable manufacturing processes, while Research Scientists primarily conduct experiments to advance scientific knowledge. Both roles require strong technical skills but differ in application and environment.

What job categories do people searching Research Development Process Engineer jobs in Flagstaff, AZ look for? The top searched job categories for Research Development Process Engineer jobs in Flagstaff, AZ are:
Research Development Process Engineer jobs near you
Infographic showing various Research Development Process Engineer job openings in Flagstaff, AZ as of August 2026, with employment types broken down into 93% Full Time, 5% Part Time, and 2% Contract. Highlights an 91% In-person, and 9% Remote job distribution, with an average salary of $101,656 per year, or $48.9 per hour.

Senior Process Engineer

W. L. Gore & Associates, Inc.

Flagstaff, AZ • On-site

$102K - $132K/yr

Full-time

Posted 11 days ago

W. L. Gore & Associates rating

8.9

Company rating: 8.9 out of 10

Based on 80 frontline employees who took The Breakroom Quiz

8th of 538 rated manufacturers

Job description

Senior Process Engineer
Req Id: 1992
State/Province: Arizona
Business: Gore Medical Products
Category: Engineering, Scientists & Technicians
Sub-Category: Engineering
Work Arrangement: Hybrid
Posting Start Date: 7/30/26
Posting End Date: 8/13/26
About the Role
Research & Development is currently seeking Process Engineers to support the development, optimization, and commercialization of new medical devices and commercialization of advanced process technologies. In this experienced technical role, you will apply engineering expertise, strategic thinking, and cross-functional influence to drive process innovation, shape manufacturing capabilities of medical devices to meet long term business requirements, and ensure robust, scalable solutions for new product and/or equipment development.
This posting includes opportunities to support the following teams: Thermal Capabilities, Crush/Load Capabilities, Wrap/Laser Capabilities, Aortic NPD, and Peripheral NPD.
These positions will be located in our Flagstaff, Arizona facility.
Responsibilities
  • Provide senior-level process engineering support for new and existing medical device manufacturing processes, ensuring stable, capable, compliant, and scalable operations.
  • Embrace a mindset of continuous learning by challenging assumptions, exploring new approaches, and actively seeking opportunities to grow and innovate.
  • Collaborate with multiple functions to establish and execute project schedules for process/technology development, validation and commercialization activities.
  • Specify, evaluate, select, implement, and commission new equipment, tooling, fixtures, and emerging process capabilities as required to support project success.
  • Identify technical uncertainties, apply engineering fundamentals, and drive resolution of complex technical challenges using structured methodologies to control critical process parameters and key process inputs to ensure products meet specifications, customer requirements, and quality system expectations.
  • Plan, prototype, and execute structured technical studies using engineering fundamentals and statistical tools such as design of experiments, statistical process control, capability analysis, and process characterization.
  • Lead or support process validation activities, including IQ, OQ, POQ, SQA, process characterization, and related documentation, ensuring compliance with regulatory and quality system requirements.
  • Document technical work clearly and communicate insights, risks, recommendations, decisions, and project status to cross-functional partners, manufacturing teams, and technical leadership by utilizing Gore project practices and lean business tools to effectively prioritize, plan, and drive projects from development to completion.
  • Support initiatives to improve product quality, process/technology capability, ergonomics, safety, environmental impact, and financial metrics for R&D projects and process improvements.
  • Effectively collaborate and influence cross-functional teams including product specialists, supply chain, manufacturing, regulatory, quality, and external partners.

Required Qualifications
  • Bachelor's or advanced degree in engineering or science, such as Chemical, Mechanical, Materials, or a related discipline, with a minimum of 5 years of hands-on experience supporting new product development or manufacturing.
  • Demonstrated expertise applying structured problem-solving approaches, including 8D, DMAIC, PDCA, 5 Why, Why Trees, and Fishbone analysis.
  • Advanced or expert knowledge of process or technology development, manufacturing scalability, and the strategic application of regulatory requirements.
  • Experience leading medium- to large-scale initiatives involving a process domain, project teams, or manufacturing lines, including resolving systemic issues affecting those teams or operations.
  • Ability to define and execute project management strategies that accelerate timelines from established baselines and drive decision-making through refined business proposals presented to local or business group leadership.
  • Experience solving underdefined and challenging problems by applying established approaches and solutions while evaluating cross-functional impacts to products and processes.
  • Experience coaching and reviewing the work of local team members while contributing subject-matter expertise to the development of operational strategies.
  • Demonstrated ability to independently prioritize, plan, and execute projects from development through completion while collaborating effectively and influencing across engineering, maintenance, quality, manufacturing, and other functions.
  • Experience supporting equipment validations, process qualifications, commissioning activities, and the implementation of new manufacturing capabilities.
  • Ability to travel up to 25% as needed to support project execution, equipment implementation, process development, validation, and manufacturing support activities. Travel requirements may vary by team and location.

Desired Qualifications
  • Lean Six Sigma certification or equivalent experience applying Lean methodologies
  • Background in prototyping mechanical or electromechanical systems, including interpreting engineering drawings and requirements
  • Minimum 3 years in new product development, manufacturing, or relevant process technology areas (i.e., thermal processing, crush/loading of medical devices, wrap processes, laser processing, or stent graft process development) & experience throughout the full design control process

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