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Research Development Process Engineer Jobs in Bay Shore, NY

Process Engineer - Etch

New York, NY · On-site

$105K - $120K/yr

Be responsible for process sustenance and development that includes process variability reduction ... Education - Master's degree in Chemical Engineering, a related field, or a foreign equivalent

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Research Development Process Engineer information

See Bay Shore, NY salary details

$47.4K

$105.8K

$158.8K

How much do research development process engineer jobs pay per year?

As of Aug 9, 2026, the average yearly pay for research development process engineer in Bay Shore, NY is $105,826.00, according to ZipRecruiter salary data. Most workers in this role earn between $83,800.00 and $123,900.00 per year, depending on experience, location, and employer.

What does a research development process engineer do?

A Research Development Process Engineer is responsible for designing, developing, and optimizing processes in research and product development settings. They work to improve efficiency, quality, and scalability of new products or technologies by bridging the gap between research and manufacturing. Their role often involves collaborating with scientists, engineers, and production teams to ensure that innovative concepts can be effectively and safely produced at a larger scale. They also analyze data, troubleshoot problems, and implement improvements to meet regulatory and business requirements.

What are the key skills and qualifications needed to thrive as a research development process engineer?

A Research Development Process Engineer requires a solid background in chemical or process engineering, problem-solving abilities, and typically a bachelor's or master's degree in a relevant field. Familiarity with process simulation software (such as Aspen Plus or MATLAB), statistical analysis tools, and industry-specific certifications like Six Sigma are often expected. Strong analytical thinking, teamwork, and effective communication distinguish top performers in this role. These skills ensure successful innovation, efficient process optimization, and seamless collaboration in research-driven engineering environments.

What are the main challenges research development process engineers face when transitioning projects from R&D to full-scale production?

One of the primary challenges Research Development Process Engineers encounter is ensuring that innovative processes developed in the laboratory can be effectively scaled up for manufacturing without compromising quality or efficiency. This often involves troubleshooting unforeseen issues, optimizing process parameters, and collaborating closely with cross-functional teams such as manufacturing, quality assurance, and supply chain. Navigating regulatory requirements and managing tight project deadlines are also common hurdles. Successful engineers leverage strong problem-solving skills and clear communication to bridge the gap between research concepts and practical, large-scale implementation.

What is the difference between Research Development Process Engineer vs Research Scientist?

AspectResearch Development Process EngineerResearch Scientist
Primary FocusDeveloping and optimizing manufacturing processes and workflowsConducting scientific research to generate new knowledge or products
Work EnvironmentIndustrial labs, manufacturing facilitiesAcademic or industrial research labs
Required CredentialsBachelor’s or Master’s in Engineering, Chemistry, or related fields; certifications in process improvementMaster’s or PhD in Science or Engineering
Industry UsageManufacturing, chemical, pharmaceutical industriesAcademic, R&D departments, biotech, pharmaceuticals

Research Development Process Engineers focus on translating research into scalable manufacturing processes, while Research Scientists primarily conduct experiments to advance scientific knowledge. Both roles require strong technical skills but differ in application and environment.

What are popular job titles related to Research Development Process Engineer jobs in Bay Shore, NY? For Research Development Process Engineer jobs in Bay Shore, NY, the most frequently searched job titles are:
What cities near Bay Shore, NY are hiring for Research Development Process Engineer jobs? Cities near Bay Shore, NY with the most Research Development Process Engineer job openings:

Research & Development Technician

Gemini Pharmaceuticals Inc

Commack, NY • On-site

$27/hr

Full-time

Posted 18 days ago


Job description

ummary: The R&D Associate supports the Research & Development department in the development and commercialization of new dietary supplement products. This position is responsible for preparing initial (“paper”) formulations, maintaining formulation documentation, supporting laboratory sample development, and assisting with technical evaluations required for successful product launches.

The R&D Associate serves as a critical link between Commercialization, R&D, Purchasing, Quality, and Manufacturing by ensuring new product opportunities progress efficiently from concept and quotation through formulation, sample development, and commercialization.

Essential Duties and Responsibilities: Include the following. Other duties may be assigned.

Product Development & Formulation Support

Develop initial (“paper”) formulations based on customer specifications, desired claims, dosage form, and manufacturability requirements.

Select suitable raw materials based on functionality, technical specifications, availability, and cost considerations.

Perform formulation calculations, including ingredient quantities, active contributions, and overage calculations as applicable.

Assist with optimization of formulations for manufacturability, stability, quality, and cost efficiency.

Support reformulations due to ingredient availability, cost reduction initiatives, supplier changes, or customer requests.

Maintain awareness of emerging ingredients, market trends, and supplier technologies.

Technical Documentation & Data Management

Prepare and maintain formulation worksheets, master formula records, technical documents, and product development files.

Maintain formulation databases, standardized templates, and historical product libraries.

Ensure formulation information is accurate and organized to support ERP setup, costing, and commercialization activities.

Support data collection and documentation required for new product introduction.


Laboratory & Sample Development Support

Prepare, blend, and evaluate bench-top and pilot-scale samples according to approved formulations.

Document physical characteristics including appearance, color, odor, taste, flowability, blend characteristics, and other relevant observations.

Maintain laboratory notebooks, sample records, and development documentation.

Support troubleshooting of formulation and manufacturing challenges under the direction of the Director of R&D.

Coordinate with the R&D Assistant/Lab Coordinator to ensure efficient sample preparation, inventory usage, and sample tracking.


Cross-Functional Collaboration

Work closely with the Director of Commercialization to support rapid quote turnaround and customer development projects.

Collaborate with Purchasing to identify alternative ingredients, evaluate supplier options, and achieve target costs.

Support Quality Assurance with technical documentation, ingredient evaluations, and manufacturing investigations as needed.

Partner with Manufacturing to support scale-up activities, process improvements, and successful transfer of products into production.

Participate in R&D, commercialization, and new product development meetings.


Qualifications

Education

Bachelor’s degree in food science, Chemistry, Pharmaceutical Sciences, Nutrition, Chemical Engineering, Biology, or a related scientific discipline required.


Experience

0–3 years of experience in dietary supplements, food, pharmaceutical, or consumer health product development preferred. Internship, academic research, or laboratory experience will be considered.


Technical Skills

Understanding formulation principles, ingredient functionality, and product development processes.

Familiarity with dietary supplement dosage forms including capsules, tablets, powders, gummies, and softgels preferred. Ability to perform formulation calculations and interpret ingredient technical documentation.

Proficiency with Microsoft Excel; familiarity with ERP systems and formulation databases is preferred.

Understanding of cGMP requirements and documentation practices is preferred.

Key Competencies

Strong analytical and problem-solving skills.

Exceptional attention to detail and accuracy.

Excellent organizational and time-management skills.

Ability to manage multiple projects and competing priorities.

Effective written and verbal communication skills.

Ability to work collaboratively across cross-functional teams.

Strong desire to learn and develop technical expertise.


Work Environment: Employees in this role may be exposed to moving mechanical parts, outdoor weather conditions, and moderate noise levels. Safety compliance is crucial, including adherence to safety rules and accident reporting policies. Reasonable accommodation is available for individuals with disabilities.

Physical Demands: Employees are expected to stand, use their hands for handling, reach, talk, hear, and smell regularly. They may need to walk, stoop, kneel, twist, and crouch frequently. Tasks often involve pushing and pulling carts, lifting up to 20 pounds, and team-lifting up to 70 pounds. Vision requirements include close and distance vision, as well as depth perception.

This job description has been approved by all levels of Management.

Executive Management: ________________________________________________ Date: _________________

Human Resources: _____________________________________________________ Date: _________________

The employee's signature below constitutes the employee's understanding of the position's requirements, essential functions, and duties.

Employee: ____________________________________________________________ Date: _________________


8:30 am to 5:00pm