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Reliability Engineer Jobs in Madison, WI (NOW HIRING)

Milliken

Ironwood Process Controls Engineer

Portage, WI · On-site

$88K - $114K/yr

The Plant Controls Engineer works closely with maintenance, production, engineering, and other ... Improve the reliability, performance, and stability of plant PLC, HMI, and industrial systems.

Recovery.com

Senior Staff Engineer

Madison, WI · On-site

$105K - $144K/yr

Your architectural improvements measurably increase engineering velocity, system reliability, scalability, and the team's ability to deliver strategic business initiatives * You successfully mentor ...

Recovery.com

Senior Staff Engineer

Madison, WI

$105K - $144K/yr

Your architectural improvements measurably increase engineering velocity, system reliability, scalability, and the team's ability to deliver strategic business initiatives * You successfully mentor ...

The QTI Group

Mechanical Engineer

Middleton, WI · On-site

Drive improvements in product performance, reliability, and cost Required Qualifications * Bachelor's degree in mechanical engineering or related field * 4-5+ years of mechanical engineering ...

Sema4.ai

Staff Engineer, AI

Madison, WI · On-site

As a Staff Engineer on the AI team , you'll design, build, and extend Sema4.ai 's cognitive ... enterprise reliability requirements. You're fluent in current approaches used in AI systems ...

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All JobsReliability Engineer JobsReliability Engineer Jobs in Madison, WI

Reliability Engineer information

See Madison, WI salary details

$61.5K

$118.9K

$142.1K

How much do reliability engineer jobs pay per year?

As of Jul 13, 2026, the average yearly pay for reliability engineer in Madison, WI is $118,890.00, according to ZipRecruiter salary data. Most workers in this role earn between $103,300.00 and $130,000.00 per year, depending on experience, location, and employer.

What are some typical challenges Reliability Engineers face when implementing preventive maintenance strategies?

Reliability Engineers often encounter challenges such as balancing preventive maintenance schedules with production demands, ensuring buy-in from operations teams, and accurately predicting equipment failures. They must analyze large sets of historical data to identify trends and root causes, which can be complex in facilities with diverse machinery. Collaboration with maintenance, operations, and engineering teams is essential to develop effective strategies that minimize downtime while optimizing resources.

What does a reliability engineer do?

A reliability engineer is responsible for ensuring that systems, equipment, or products perform consistently and without failure over time. They analyze failure data, develop maintenance strategies, and implement improvements using tools like FMEA and root cause analysis to enhance reliability and reduce downtime.

What are the key skills and qualifications needed to thrive as a Reliability Engineer, and why are they important?

To thrive as a Reliability Engineer, you need a solid background in engineering principles, failure analysis, and reliability modeling, typically with a degree in engineering or a related field. Familiarity with tools such as FMEA, Root Cause Analysis (RCA), reliability-centered maintenance (RCM) software, and certifications like Certified Reliability Engineer (CRE) are highly valued. Strong problem-solving abilities, attention to detail, and effective communication are crucial soft skills in this role. These skills ensure systems are dependable, downtime is minimized, and organizational performance and safety are optimized.

What is the difference between Reliability Engineer vs Maintenance Engineer?

AspectReliability EngineerMaintenance Engineer
CredentialsTypically requires engineering degree, certifications in reliability or asset managementOften requires engineering or technical diploma, certifications in maintenance or equipment repair
Work EnvironmentFocuses on analysis, design, and improvement of systems for reliabilityHands-on maintenance, repair, and troubleshooting of equipment
Industry UsageCommon in manufacturing, energy, aerospace, and industrial sectorsPrevalent in manufacturing, facilities, and industrial plants

Reliability Engineers focus on designing and improving systems to prevent failures, using data analysis and modeling. Maintenance Engineers perform hands-on repairs and upkeep of equipment to ensure operational continuity. While both roles aim to optimize equipment performance, Reliability Engineers work proactively on system reliability, whereas Maintenance Engineers handle reactive and scheduled maintenance tasks.

What engineers make $500,000 a year?

Highly experienced engineers in specialized fields such as petroleum engineering, aerospace engineering, or senior software engineering roles can earn $500,000 or more annually, often including bonuses and stock options. These positions typically require advanced skills, extensive experience, and often involve leadership or executive responsibilities.

Will SRE be replaced by ai?

Reliability Engineers (SREs) focus on maintaining system availability and performance, and AI tools are increasingly used to automate monitoring, incident response, and data analysis. While AI can augment SRE tasks, it is unlikely to fully replace the need for human expertise in designing, managing, and improving complex systems. SREs will continue to adapt by integrating AI technologies into their workflows to enhance reliability efforts.

What Does a Reliability Engineer Do?

As a reliability engineer, your duties are to test and evaluate the manufacturing of products and components and ensure that the procedures are efficient and do not lead to abnormally high maintenance or operational costs. Your other responsibilities are to find solutions to product reliability risks. You may manage risk in a supply chain, develop loss prevention strategies, and track the entire lifecycle of product development, from building prototypes to moving a product into full-scale production. You analyze information from department heads and recommend strategies to reduce risk and ensure that the product works reliably.

What are Reliability Engineers?

Reliability Engineers are professionals responsible for ensuring that systems, equipment, or processes function consistently and efficiently over time. They analyze data, identify potential points of failure, and develop maintenance strategies to improve system reliability and minimize downtime. Their work spans various industries, including manufacturing, energy, and technology, and often involves collaborating with design, operations, and maintenance teams. By implementing reliability-centered maintenance and predictive analysis, they help organizations save costs and increase safety.

What is the role of a reliability engineer?

A reliability engineer is responsible for ensuring that systems, equipment, or products perform consistently and dependably over time. They analyze failure data, develop maintenance strategies, and implement improvements to enhance reliability, often using tools like FMEA and root cause analysis. This role typically requires strong problem-solving skills and knowledge of engineering principles.
More about Reliability Engineer jobs
What are the most commonly searched types of Reliability Engineer jobs in Madison, WI? The most popular types of Reliability Engineer jobs in Madison, WI are:
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What job categories do people searching Reliability Engineer jobs in Madison, WI look for? The top searched job categories for Reliability Engineer jobs in Madison, WI are:
What cities near Madison, WI are hiring for Reliability Engineer jobs? Cities near Madison, WI with the most Reliability Engineer job openings:
Reliability Engineer jobs near you
Infographic showing various Reliability Engineer job openings in Madison, WI as of July 2026, with employment types broken down into 87% Full Time, and 13% Contract. Highlights an 87% In-person, and 13% Remote job distribution, with an average salary of $118,890 per year, or $57.2 per hour.
Engineering Manager (Product Development)

Engineering Manager (Product Development)

Amphenol

Janesville, WI • On-site

$164K - $170K/yr

Full-time

Posted 14 days ago

Job description

Position Summary:
The Engineering Manager serves as a technical leader responsible for guiding the design, development, and launch of pressure and ultrasonic sensing products. This role combines deep engineering expertise with team leadership to advance sensor technologies from concept through production.
The position provides technical direction for engineers developing oil-filled piezoresistive, ceramic capacitive, and thin-film pressure sensors, as well as ultrasonic level and fluid quality sensing systems. In addition to leading a team, the manager plays a hands-on role in shaping architecture, solving complex technical challenges, and ensuring robust product performance in demanding applications.
This role is accountable for delivering innovative, reliable, and manufacturable products that meet customer, quality, cost, and performance requirements while developing engineering talent and strengthening product development practices.
Position Requirements:
  1. Engineering Leadership & Engineering Execution
    1. Lead and develop a team of product development engineers across mechanical, electrical, and systems disciplines
    2. Provide technical direction on product architecture, design approaches, and engineering tradeoffs
    3. Own execution of new product development programs from concept through validation and launch
    4. Drive disciplined engineering practices in requirements definition, design reviews, verification, and validation
    5. Serve as a hands-on technical resource in sensor design, packaging, and system integration
  2. Sensor Technology & Design Oversight
    1. Oversee development of oil-filled piezoresistive pressure sensors, ceramic capacitive sensors, thin-film pressure sensors, and ultrasonic sensing systems
    2. Guide critical architecture decisions including sensing element selection, media isolation, sealing strategies, and electronics integration
    3. Ensure robust designs for harsh environments involving vibration, temperature extremes, and chemical exposure
    4. Drive design for manufacturability, assembly robustness, and scalable production
  3. Customer & Application Focus
    1. Work directly with customers to understand operating environments and translate real-world needs into engineering requirements
    2. Support prototype evaluations, technical reviews, and issue resolution
    3. Ensure product designs are aligned to actual application demands in agriculture, industrial, and commercial vehicle environments
  4. Cross-Functional Technical Collaboration
    1. Partner with manufacturing engineering to develop capable and repeatable production processes
    2. Collaborate with quality teams on APQP activities including DFMEA, PFMEA, validation, and PPAP
    3. Work with sourcing and suppliers on critical components and materials
    4. Interface with global engineering teams as needed
  5. Validation, Reliability & Problem Solving
    1. Define and oversee validation strategies for environmental, durability, and application-specific testing
    2. Drive corrective actions and continuous design improvements
    3. Establish best practices for rugged sensor design, reliability, and validation
  6. Individuals directed by management to operate a vehicle for work purposes will observe the requirements of the Fleet Safety Program.
  7. Support, promote, and perform in a manner consistent with continuous improvement goals and the values of SSI Technologies, LLC. which includes following the policies, procedures, and requirements of our Quality Management and IS0 14001 Environmental Management Systems.
  8. All other duties as assigned by your supervisor.

Professional/Technical Experience, Skills and Education:
  1. Bachelor's degree in Mechanical Engineering, Electrical Engineering, Physics, or related field (Master's preferred), required.
  2. 7-12+ years of experience in product development engineering, preferably in sensors or harsh-environment systems, required.
  3. Demonstrated experience with oil-filled piezoresistive pressure sensor design, required.
  4. Working knowledge ceramic capacitive and thin-film sensing technologies, required.
  5. Proven experience leading engineering teams and delivering products to production, required.
  6. Strong understanding of mechanical design, electronics integration, and environmental protection methods, required.
  7. Experience with structured development processes (e.g., stage-gate, APQP), required.
  8. Experience with ultrasonic sensing or time-of-flight measurement systems, preferred.
  9. Background in agriculture, industrial equipment, or heavy-duty vehicle applications. Familiarity with DEF systems or fluid sensing applications, preferred.
  10. Experience with reliability engineering and accelerated life testing, preferred.
  11. Exposure to global engineering or offshore support teams, preferred.

Key Attributes:
  • Has a high degree of latitude/minor oversight
  • Handles the most complex of issues.
  • Advanced level of knowledge.
  • Acts as a leader.

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