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Reliability Engineer Jobs in Madison, AL (NOW HIRING)

TCS

Electrical Engineer, Sustainment

Huntsville, AL ยท On-site

Certified Maintenance & Reliability Professional (CMRP) or Certified Reliability Engineer (CRE ... NFPA?70E Electrical Safety Certified * OSHA?30-Hour General Industry * PLC programming and ...

deciBel Research, Inc.

Quality Engineer

Huntsville, AL ยท On-site

$67K - $86K/yr

This team member will provide on-site QE technical guidance to the SHIELD Quality and Reliability Engineering Directorate utilizing their skills in the development, manufacturing, and/or sustainment ...

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Reliability Engineer information

See Madison, AL salary details

$54.7K

$105.7K

$126.3K

How much do reliability engineer jobs pay per year?

As of Aug 23, 2026, the average yearly pay for reliability engineer in Madison, AL is $105,700.00, according to ZipRecruiter salary data. Most workers in this role earn between $91,800.00 and $115,600.00 per year, depending on experience, location, and employer.

What is a reliability engineer?

Reliability Engineers are professionals responsible for ensuring that systems, equipment, or processes function consistently and efficiently over time. They analyze data, identify potential points of failure, and develop maintenance strategies to improve system reliability and minimize downtime. Their work spans various industries, including manufacturing, energy, and technology, and often involves collaborating with design, operations, and maintenance teams. By implementing reliability-centered maintenance and predictive analysis, they help organizations save costs and increase safety.

What does a reliability engineer do?

As a reliability engineer, your duties are to test and evaluate the manufacturing of products and components and ensure that the procedures are efficient and do not lead to abnormally high maintenance or operational costs. Your other responsibilities are to find solutions to product reliability risks. You may manage risk in a supply chain, develop loss prevention strategies, and track the entire lifecycle of product development, from building prototypes to moving a product into full-scale production. You analyze information from department heads and recommend strategies to reduce risk and ensure that the product works reliably.

What are the key skills and qualifications needed to thrive as a reliability engineer, and why are they important?

To thrive as a Reliability Engineer, you need a solid background in engineering principles, failure analysis, and reliability modeling, typically with a degree in engineering or a related field. Familiarity with tools such as FMEA, Root Cause Analysis (RCA), reliability-centered maintenance (RCM) software, and certifications like Certified Reliability Engineer (CRE) are highly valued. Strong problem-solving abilities, attention to detail, and effective communication are crucial soft skills in this role. These skills ensure systems are dependable, downtime is minimized, and organizational performance and safety are optimized.

What are some typical challenges reliability engineers face when implementing preventive maintenance strategies?

Reliability Engineers often encounter challenges such as balancing preventive maintenance schedules with production demands, ensuring buy-in from operations teams, and accurately predicting equipment failures. They must analyze large sets of historical data to identify trends and root causes, which can be complex in facilities with diverse machinery. Collaboration with maintenance, operations, and engineering teams is essential to develop effective strategies that minimize downtime while optimizing resources.

What is the difference between Reliability Engineer vs Maintenance Engineer?

AspectReliability EngineerMaintenance Engineer
CredentialsTypically requires engineering degree, certifications in reliability or asset managementOften requires engineering or technical diploma, certifications in maintenance or equipment repair
Work EnvironmentFocuses on analysis, design, and improvement of systems for reliabilityHands-on maintenance, repair, and troubleshooting of equipment
Industry UsageCommon in manufacturing, energy, aerospace, and industrial sectorsPrevalent in manufacturing, facilities, and industrial plants

Reliability Engineers focus on designing and improving systems to prevent failures, using data analysis and modeling. Maintenance Engineers perform hands-on repairs and upkeep of equipment to ensure operational continuity. While both roles aim to optimize equipment performance, Reliability Engineers work proactively on system reliability, whereas Maintenance Engineers handle reactive and scheduled maintenance tasks.

Are reliability engineers in demand?

Reliability engineers are in high demand across industries such as manufacturing, energy, and aerospace due to their role in improving system performance and reducing downtime. Employers seek professionals with skills in data analysis, failure modes, and maintenance strategies, often requiring certifications like Certified Reliability Engineer (CRE). The job outlook is positive, with steady growth expected as companies prioritize operational efficiency and risk management.

How much do reliability engineers get paid?

Reliability engineers typically earn a median annual salary ranging from $70,000 to $110,000, depending on experience, location, and industry. Senior or specialized reliability engineers with certifications and advanced skills can earn higher salaries, often exceeding $120,000 annually.
More about Reliability Engineer jobs

What cities near Madison, AL are hiring for Reliability Engineer jobs?

Cities near Madison, AL with the most Reliability Engineer job openings:

Reliability Engineer jobs near you
Infographic showing various Reliability Engineer job openings in Madison, AL as of August 2026, with employment types broken down into 89% Full Time, 7% Part Time, and 4% Contract. Highlights an 85% Physical, 6% Hybrid, and 9% Remote job distribution, with an average salary of $105,700 per year, or $50.8 per hour.

Electrical Engineer, Sustainment

Technical Consulting Solutions, Inc.

Huntsville, AL โ€ข On-site

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 4 days ago

Job description

Clearances Required: Active Secret Clearance to start
Citizenship: Must be a current US citizen
Location: Onsite - Huntsville
Job Description
TCS is searching for a Sustainment Electrical Engineer to join our strong team of Engineers supporting our Ground-based Midcourse Defense (GMD) customer in Huntsville, AL. The GMD program is a portion of the Missile Defense Agency's (MDA) system to protect the US and our allies from ballistic missile attacks. The selected candidate will use modern tools to further the development and sustainment of the GMD system.๏ฟฝ
Core Responsibilities:
  • Create and maintain troubleshooting guides, fault-isolation procedures, and repair instructions for power-distribution units, wiring harnesses, control panels, and other LRUs.
  • Produce, review, and approve electrical schematics, wiring diagrams, and installation specifications using AutoCAD/E-CAD tools (AutoCAD Electrical, EPLAN, SolidWorks Electrical).
  • Perform preventive-maintenance inspections and condition-based monitoring (IR thermography, vibration analysis); generate reliability and trend reports.
  • Lead Root-Cause Analysis (RCA) and Failure-Mode & Effects Analysis (FMEA) on recurring issues and recommend corrective actions.
  • Author and control technical documentation: work orders, test procedures, as-built drawings, maintenance manuals, and configuration records.
  • Coordinate with mechanics, logistics, quality inspectors, and external vendors to schedule and execute repair and upgrade tasks.
  • Enforce compliance with NFPA?70E, OSHA, and depot-specific safety programs; conduct safety briefings and hazard assessments.
  • Support equipment upgrades and retrofits, including UPS, battery systems, and PLC-based control installations.
  • Manage configuration control of engineering data within the depot CMMS (SAP?PM, IBM?Maximo, or equivalent).
  • Participate in Sustainment team meetings, provide status updates, and contribute to continuous-improvement initiatives.

Basic Qualifications:
  • Bachelor's degree in Electrical Engineering from an EAC/ABET accredited program or a closely related discipline.
  • Minimum 3 years of hands-on electrical maintenance or engineering in a depot, OEM, or military-support setting.
  • Active Secret clearance required.
  • Proficiency with AutoCAD Electrical/EPLAN/SolidWorks Electrical
  • Knowledge of power distribution, grounding, UPS, and battery systems
  • Ability to read and interpret engineering drawings, schematics, and wiring diagrams
  • Familiarity with CMMS (SAP?PM, IBM?Maximo & Electrical Test Equipment)

Preferred Qualifications:
  • IPC Certified IPC Specialist (CIS)
  • Certified Maintenance & Reliability Professional (CMRP) or Certified Reliability Engineer (CRE)
  • NFPA?70E Electrical Safety Certified
  • OSHA?30-Hour General Industry
  • PLC programming and troubleshooting (Allen-Bradley, Siemens, Schneider)
  • Condition-based monitoring tools (IR thermography, vibration analysis)
  • Hazardous Materials/HAZMAT handling (batteries, fuel cells)
  • Advanced use of AutoCAD Electrical, EPLAN, or SolidWorks Electrical for large-scale schematic control
  • Experience with configuration-management tools (e.g., Teamcenter, Windchill)
  • Proven ability to lead cross-functional teams during complex repair projects
  • Strong written communication for technical documentation and training material

Technical Skills Summary:
  • Electrical Design: AutoCAD Electrical, EPLAN, SolidWorks Electrical
  • Power Systems: Distribution, grounding, UPS, battery management, fault protection
  • Control Systems: PLC programming (Allen-Bradley, Siemens, Schneider) and HMI integration
  • Reliability Tools: IR thermography, vibration analysis, RCA, FMEA, reliability-centered maintenance (RCM)
  • CMMS: SAP?PM, IBM?Maximo, or comparable asset-management platforms
  • Documentation: Work orders, test procedures, as-built drawings, maintenance manuals, configuration control

Benefits:
  • Highlights of our benefits include Health/Dental/Vision, 401(k) match, profit sharing, Flexible Time Off, STD/LTD/Life Insurance, Referral Bonuses, professional development reimbursement, vacation, sick leave, and maternity/paternity leave.

Apply online or visit us at www.tcs-inc.com/careers
TCS, Inc. is an EEO Employer.

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