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Refinery Advanced Process Control Engineer Jobs

Advanced Process Control Engineer Offer Range: $142,860 - $178,570 (commensurate with experience ... The individual will have a minimum of 12 years' experience in chemical, refining or industrial ...

Advanced Process Control Engineer Offer Range: $142,860 - $178,570 (commensurate with experience ... The individual will have a minimum of 12 years' experience in chemical, refining or industrial ...

As an advanced process control engineering specialist, you will be at the heart of custom application delivery teams that use Rockwell Automation's advanced analytics and model predictive control ...

Support advanced process control applications and multivariable control systems. * Design and ... engineering experience within a refinery or petrochemical facility. * Essential: Strong ...

The Process Control Engineer supports unit operations by maintaining and enhancing process control ... refining facility required. * Must have a level of proficiency with SAP, Internet, Email and ...

Process Control Engineer

Richmond, CA · On-site

$120K - $237K/yr

A Process Control Engineer designs, implements, and maintains multivariable control applications ... Refining processes and/or Blending Operation. * Demonstrated familiarity with basic & advanced ...

Process Control Engineer

Richmond, CA · On-site

$120K - $237K/yr

A Process Control Engineer designs, implements, and maintains multivariable control applications ... Refining processes and/or Blending Operation. * Demonstrated familiarity with basic & advanced ...

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Refinery Advanced Process Control Engineer information

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$52.5K

$98.8K

$147K

How much do refinery advanced process control engineer jobs pay per year?

As of Sep 9, 2026, the average yearly pay for refinery advanced process control engineer in the United States is $98,759.00, according to ZipRecruiter salary data. Most workers in this role earn between $75,500.00 and $116,500.00 per year, depending on experience, location, and employer.

What does a refinery advanced process control engineer do?

A Refinery Advanced Process Control (APC) Engineer is responsible for designing, implementing, and maintaining advanced control systems in oil refineries. These systems use complex algorithms and real-time data to optimize refinery processes, improving efficiency, safety, and product quality. APC Engineers work closely with operations and process engineering teams to troubleshoot control issues, analyze plant data, and ensure that control strategies align with production goals. Their work helps refineries reduce costs, minimize emissions, and operate more reliably.

What are the key skills and qualifications needed to thrive as a refinery advanced process control engineer?

To thrive as a Refinery Advanced Process Control Engineer, you need a strong background in chemical engineering, process control theory, and experience with refining processes, often supported by a relevant engineering degree. Familiarity with Distributed Control Systems (DCS), Programmable Logic Controllers (PLCs), and advanced process control (APC) software such as AspenTech or Honeywell is typically required. Analytical thinking, problem-solving skills, and effective communication are crucial soft skills for optimizing processes and collaborating with cross-functional teams. These competencies are vital for maximizing refinery efficiency, ensuring safety, and driving continuous improvement in complex industrial environments.

What are some typical challenges faced by refinery advanced process control engineers in optimizing plant performance?

Refinery Advanced Process Control (APC) Engineers often encounter challenges such as integrating control systems with legacy infrastructure, managing process variability, and balancing multiple objectives like throughput, energy efficiency, and product quality. They must troubleshoot and fine-tune complex models, adapt to frequent changes in feedstock, and ensure their solutions are robust and scalable. Collaboration with operations, maintenance, and IT teams is essential to successfully implement and sustain APC strategies, making strong communication and problem-solving skills important for overcoming these challenges.

What is the difference between Refinery Advanced Process Control Engineer vs Refinery Process Engineer?

AspectRefinery Advanced Process Control EngineerRefinery Process Engineer
Primary FocusDesigning and implementing advanced control systems to optimize refinery processesManaging daily operations and ensuring efficient process performance
Required SkillsProcess control, automation, instrumentation, programming, troubleshootingProcess optimization, safety protocols, equipment operation
CertificationsControl system certifications, process engineering credentialsProcess safety, operational certifications
Work EnvironmentControl rooms, engineering labs, project sitesRefinery floors, operational facilities

The Refinery Advanced Process Control Engineer specializes in developing and maintaining control systems to enhance refinery efficiency, while the Refinery Process Engineer focuses on daily process management and operational performance. Both roles require technical expertise, but their core responsibilities differ in scope and focus.

What are popular job titles related to Refinery Advanced Process Control Engineer jobs?

For Refinery Advanced Process Control Engineer jobs, the most frequently searched job titles are:

Infographic showing various Refinery Advanced Process Control Engineer job openings in the United States as of September 2026, with employment types broken down into 1% As Needed, 79% Full Time, 16% Part Time, 3% Contract, and 1% Nights. Highlights an 90% Physical, 2% Hybrid, and 8% Remote job distribution, with an average salary of $98,759 per year, or $47.5 per hour.

Advanced Process Control Engineer

Carson, CA • On-site

Marathon Petroleum Corporation
Oil and Gas Extraction • 10K+ employees

$150 - $200/hr

Other

Medical, Dental, Vision, Retirement, PTO

Re-posted 3 days ago


Marathon Petroleum rating

6.1

Company rating: 6.1 out of 10

Based on 205 frontline employees who took The Breakroom Quiz

68th of 87 rated oil and gas companies


Job description

## Advanced Process Control EngineerApplylocations: Carson, Californiatime type: Full timeposted on: Posted Todaytime left to apply: End Date: June 18, 2026 (13 days left to apply)job requisition id: 00022417# **An exciting career awaits you**At MPC, we’re committed to being a great place to work – one that welcomes new ideas, encourages diverse perspectives, develops our people, and fosters a collaborative team environment.# **Advanced Process Control Engineer****Job Summary**The Marathon Los Angeles Refinery is seeking an Advanced Process Control (APC) Engineer who will serve as a technical leader for multivariable predictive control and optimization applications across multiple refining units. This role is accountable for the full APC lifecycle, from opportunity identification and economic justification through design, commissioning, sustainment, and long‐term value realization.The APC Engineer partners closely with Operations, Planning, Economics, and Control Systems teams to ensure control strategies are aligned with refinery business objectives, operational constraints, and safety requirements. The role requires deep process knowledge, strong analytical capability, and the ability to mentor other engineers while driving continuous improvement in APC performance.The available onsite schedules for the position are 9/80, 5/40 or 4/1. Occasionally after-hours calls occur and support of TAR as necessary.**Key Responsibilities:*** Lead the development, commissioning, and long‐term sustainment of multivariable predictive control (MPC/APC) applications to optimize unit performance, stability, and profitability.* Own the end‐to‐end APC project lifecycle, including opportunity identification and prioritization, economic benefit estimation, controller design, model development, commissioning, validation, post‐implementation audits, and continuous improvement.* Collaborate with Operations, Planning, and Economics to align APC strategies with refinery business objectives, constraints, and LP signals, translating economic intent into control objectives.* Apply cost‐benefit analysis (CBA) to prioritize APC work and ensure engineering effort is focused on highest‐value opportunities.* Track, report, and communicate APC performance metrics, KPIs, and realized economic benefits, maintaining accountability for sustained results.* Conduct advanced process data analysis and dynamic modeling to identify control performance gaps, root causes, and optimization opportunities.* Develop and maintain dynamic process models, inferential sensors, and lab‐bias‐corrected estimators to support APC and optimization objectives.* Design and maintain cross‐unit and plantwide optimization strategies, including coordination of multiple APC controllers.* Provide technical leadership during APC commissioning, unit startups, shutdowns, turnarounds, and system migrations, ensuring APC readiness and robustness.* Develop, maintain, and audit APC and control system documentation, including control narratives, design basis documents, MV/CV/DV definitions, system architecture diagrams, and technical reports.* Partner with Control Systems, OT, and vendors on APC platform upgrades, migrations, and cybersecurity‐aligned system changes.* Mentor and guide APC and Process Control engineers, serving as a technical authority and promoting best practices in controller design, testing, documentation, and sustainment.* Provide training and technical guidance to Operations, Engineering, and Technical Services on APC functionality, limitations, and economic intent.* Stay current with industry trends and emerging APC and optimization technologies, applying lessons learned to drive continuous improvement and measurable business value.**Education, Experience and Skills****Minimum Qualifications*** Must have a Bachelor of Science degree in Chemical Engineering.* Must have at least ten (10) total years of Engineering experience within refining, petrochemical, or related industries with at least four (4) years of those years in advanced process control engineering.* Proven experience leading APC applications from concept through sustained operation, including economic justification and benefit tracking.* Must be able to wear appropriate PPE in the refinery (respirator), be able to physically perform all tasks in the field and take hair drug test and physical. Ability to access areas of the refinery requiring use of stairs and/or ladders to inspect equipment.* Must have a valid driver’s license. (MPC determines valid status.)* Must be legally authorized to work in the US without the need for future VISA sponsorship.* Travel Requirement is 10 %. (Training and Seminars)* Ability to work extended hours, on occasion, including nights and weekends in process operations environment and during periods of inclement weather.* Ability to maintain on-call status and respond to emergencies as necessary during off-hours.* The available onsite schedules for the position are 9/80, 5/40 or 4/1. Occasionally after-hours calls occur and support of TAR as necessary.**Preferred Qualifications*** Ten (10) or more years of experience in Process Control, with demonstrated responsibility for APC design, commissioning, and sustainment is preferred.* Fifteen (15) or more total years of experience within Controls, Economic & Planning, or Process Engineering is preferred.* Ability to build/develop advanced multi-variable process control models from inception to commissioning is preferred.* Ability to manage APC related intermediate tags and troubleshoot communications or APC related tuning within Honeywell: Experion & TPS/TDC is preferred.Relocation may be available. https://mympcbenefits.com/relocating/This position belongs to a family of jobs with increasing responsibility, competency and skill level. Actual position title and pay grade will be based on the selected candidate’s experience and qualifications.Learn more about Marathon Petroleum’s benefits at https://mympcbenefits.com/As an energy industry leader, our career opportunities fuel personal and professional growth.Location:Carson, CaliforniaJob Requisition ID:00022417Pay Min/Max:$122,900.00 - $212,000.00 SalaryGrade:12 - 13Location Address:2350 E 223rd StAdditional locations:Education:Bachelors (Required)Employee Group:Full timeEmployee Subgroup:RegularMarathon Petroleum Company LP is an Equal Opportunity Employer and gives consideration for employment to qualified applicants without discrimination on the basis of race, color, religion, creed, sex, gender (including pregnancy, childbirth, breastfeeding or related medical conditions), sexual orientation, gender identity, gender expression, reproductive health decision-making, age, mental or physical disability, medical condition or AIDS/HIV status, ancestry, national origin, genetic information, military, veteran status, marital status, citizenship or any other status protected by applicable federal, state, or local laws. If you would like more information about your EEO rights as an applicant, click here. If you need a reasonable accommodation for any part of the application process at Marathon Petroleum LP, please contact our Human Resources Department at talentacquisition@marathonpetroleum.com. Please specify the reasonable accommodation you are requesting, along with the job posting number in which you may be interested. A Human Resources representative will review your request and contact you to discuss a reasonable accommodation. Marathon Petroleum offers a total rewards program which includes, but is not limited to, access to health, vision, and dental insurance, paid time off, 401k matching program, paid parental leave, and educational reimbursement. Detailed benefit information is available at mympcbenefits.com. The hired candidate will also be eligible for a discretionary company-sponsored annual bonus program. Equal Opportunity Employer: Veteran / Disability #J-18808-Ljbffr

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About Marathon Petroleum

Sourced by ZipRecruiter

Marathon Petroleum Corporation, headquartered in Findlay, Ohio, US, is a leading independent petroleum refining, marketing, and transportation company. Their official website can be found at marathonpetroleum.com. The company, part of the energy sector, was established in 1887, making it one of the oldest petroleum companies in the US. It operates an integrated refining, marketing and transportation system concentrated primarily in the Midwest, Northeast, East Coast, Southeast and Gulf Coast of the United States. This includes refineries, pipelines, and terminals that process and transport crude oil and refined products.

Industry

Oil and gas extraction

Company size

10,000+ Employees

Headquarters location

Findlay, OH, US

Year founded

1887