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Rapid Prototyping Jobs in Virginia (NOW HIRING)

Design and develop components using SolidWorks, rapid prototyping, and engineering best practices. * Perform engineering analyses including tolerance studies, stress calculations, flow analysis ...

Experience providing Research & Development with rapid prototyping and proof of concepts. * Experience working within platform limits while building prototypes that are scalable. * Expert in design ...

Head of Hardware

Arlington, VA · On-site

$150 - $200/hr

You will be responsible for the full lifecycle of hardware development, from early concept exploration and rapid prototyping through design, validation, manufacturing, and deployment in operational ...

New

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Rapid Prototyping information

See Virginia salary details

$24.3K

$92.1K

$174.1K

How much do rapid prototyping jobs pay per year?

As of Aug 9, 2026, the average yearly pay for rapid prototyping in Virginia is $92,134.00, according to ZipRecruiter salary data. Most workers in this role earn between $48,626.00 and $134,209.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive in rapid prototyping?

To thrive in Rapid Prototyping, you need expertise in design thinking, CAD modeling, materials science, and hands-on fabrication, often supported by a degree in engineering, industrial design, or a related field. Familiarity with rapid prototyping tools such as 3D printers, CNC machines, laser cutters, and software like SolidWorks or AutoCAD is typically required. Strong problem-solving abilities, creativity, adaptability, and effective communication make you stand out in this position. These skills are crucial for efficiently transforming concepts into tangible prototypes, allowing teams to quickly iterate and innovate in fast-paced environments.

What is rapid prototyping?

A Rapid Prototyping job involves designing, developing, and testing early-stage product models using various techniques like 3D printing, CNC machining, or digital fabrication. Professionals in this role work closely with designers and engineers to create functional prototypes quickly, allowing for iterative improvements before mass production. They must have skills in CAD software, material selection, and manufacturing processes. The goal is to accelerate product development by identifying design flaws and optimizing performance early in the process.

What does a typical day look like for someone working in rapid prototyping?

A typical day in Rapid Prototyping involves collaborating closely with engineers and designers to translate concepts into physical models using tools like 3D printers, CNC machines, and various design software. You might spend part of your day refining CAD drawings, selecting appropriate materials, troubleshooting prototype issues, and running tests to evaluate functionality. The work environment is usually hands-on and fast-paced, requiring quick adaptation to shifting project priorities. Teamwork and frequent communication are essential as you work alongside cross-functional teams to meet tight development timelines. This role offers exposure to cutting-edge technology and provides opportunities for skill development in both design and fabrication.

What are the most commonly searched types of Rapid Prototyping jobs in Virginia? The most popular types of Rapid Prototyping jobs in Virginia are:
What are popular job titles related to Rapid Prototyping jobs in Virginia? For Rapid Prototyping jobs in Virginia, the most frequently searched job titles are:
Infographic showing various Rapid Prototyping job openings in Virginia as of July 2026, with employment types broken down into 1% As Needed, 78% Full Time, 14% Part Time, 6% Contract, and 1% Nights. Highlights an 86% Physical, 3% Hybrid, and 11% Remote job distribution, with an average salary of $92,134 per year, or $44.3 per hour.

Product Development Engineer

REHAU

Leesburg, VA • On-site

$70K - $80K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 25 days ago


Rehau rating

6.1

Company rating: 6.1 out of 10

Based on 5 frontline employees who took The Breakroom Quiz


Job description

their careers and make a meaningful impact.
About the Role
REHAU is seeking a Product Development Engineer to join our Water Technologies Engineering team in Leesburg, Virginia. This role is responsible for supporting the development, design, testing, and commercialization of innovative products serving the plumbing, hydronic, radiant heating and cooling, snow and ice melting, and fire protection markets.
Working closely with Product Management, Engineering, Manufacturing, Quality, and Sales, you will lead product development projects from concept through commercialization while ensuring products meet customer expectations, regulatory requirements, and REHAU's high standards for quality and performance.
This is an excellent opportunity for an engineer who enjoys solving technical challenges, managing projects, and developing products that make a lasting impact on the construction industry.
Key Responsibilities
  • Lead new product development projects from concept through commercialization.
  • Design and develop components using SolidWorks, rapid prototyping, and engineering best practices.
  • Perform engineering analyses including tolerance studies, stress calculations, flow analysis, thermal analysis, and component fit evaluations.
  • Develop engineering drawings, specifications, and technical documentation.
  • Coordinate prototype development, product testing, certification activities, validation, and product release.
  • Collaborate with Product Management, Manufacturing, Quality, Supply Chain, and Sales throughout the product development process.
  • Support supplier selection, component sourcing, manufacturing readiness, and product implementation.
  • Develop technical documentation, installation information, and engineering support materials.
  • Provide technical support to Sales and customers as needed.
  • Identify opportunities to improve product performance, manufacturability, reliability, and cost.

Required Qualifications
  • Bachelor's degree in Mechanical Engineering, Engineering Technology, or a related engineering discipline.
  • Zero to three years of experience in product development, product design, mechanical engineering, or manufacturing engineering.
  • Experience designing mechanical components and assemblies.
  • Proficiency using SolidWorks or similar 3D CAD software.
  • Understanding of engineering drawings, GD&T, tolerance stack-ups, and manufacturing processes.
  • Strong project management, analytical, and problem-solving skills.
  • Excellent written and verbal communication skills.

Preferred Qualifications
  • Experience with injection molding, plastic extrusion, metal casting, forging, or related manufacturing processes.
  • Knowledge of plumbing, hydronic, radiant, or commercial construction systems.
  • Experience with rapid prototyping and 3D printing.
  • Familiarity with quality management systems and product validation processes.
  • Internship or co-op experience within manufacturing or product development.
  • Proficiency with Microsoft Office applications.

What You'll Bring
  • Curiosity and a passion for innovation.
  • Strong technical aptitude and attention to detail.
  • A collaborative approach to solving complex engineering challenges.
  • Effective project management and organizational skills.
  • A continuous improvement mindset.
  • The ability to communicate technical concepts to both technical and non-technical audiences.

Compensation & Benefits
REHAU Water Technologies offers a competitive total rewards package designed to support the health, financial well-being, and professional growth of our employees.
Compensation
  • Salary Range: $70,000-$80,000 annually
  • Performance Incentives: Depending on the position, employees may be eligible to participate in annual and/or quarterly incentive programs designed to reward individual, team, and company performance.

Benefits
  • Medical, Dental, Vision, and Prescription coverage
  • PPO, HSA, and FSA options
  • Company-paid Life and Disability Insurance
  • 401(k) with company match
  • Paid Time Off and Company Holidays
  • Tuition reimbursement
  • Professional development and career growth opportunities

Equal Opportunity Employer
REHAU is an Equal Opportunity Employer. We celebrate diversity and are committed to creating an inclusive workplace where all employees can thrive. Employment decisions are based on qualifications, merit, and business needs without regard to race, color, religion, sex, national origin, age, disability, veteran status, sexual orientation, gender identity, or any other protected characteristic protected by law.
Equal Opportunity Employer
This employer is required to notify all applicants of their rights pursuant to federal employment laws. For further information, please review the Know Your Rights notice from the Department of Labor.

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