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Process Simulate Jobs in Detroit, MI (NOW HIRING)

Proficiency in data analysis software and process simulation tools. * Advanced degree (Master's or MBA) in Engineering, Operations Management, or related discipline. * 70% travel requirement in NA ...

The primary focus of this role is casting simulation, trial validation, and process optimization, while also supporting downstream machining and assembly operations to ensure seamless product ...

Senior Virtual Commissioning Engineer

Troy, MI · On-site

$97K - $134K/yr

Design and develop virtual commissioning and simulation models for automated production equipment and manufacturing processes in automotive and general-industry environments. * Create digital models ...

Support new vehicle launches through simulation-based validation of processes, layouts, and material movement strategies. * Identify bottlenecks and constraints in production systems and propose ...

Knowledge of product development processes and engineering best practices. Additional Information ... simulation modeling and Teamcenter through coursework, internships, or project experience.

Process Engineers will be required to further support launch activities with the production ... Complete costing simulations for quotations, calculate and understand material fallout, quote ...

Process Engineers will be required to further support launch activities with the production ... Complete costing simulations for quotations, calculate and understand material fallout, quote ...

Identify opportunities for process optimization, material flow improvements, and line balancing by leveraging digital twin simulations. * Use predictive analytics to simulate different production ...

Showing results 21-40

Process Simulate information

See Detroit, MI salary details

$14

$25

$47

How much do process simulate jobs pay per hour?

As of Aug 6, 2026, the average hourly pay for process simulate in Detroit, MI is $25.22, according to ZipRecruiter salary data. Most workers in this role earn between $17.36 and $29.28 per hour, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Process Simulate specialist, and why are they important?

To excel as a Process Simulate Specialist, you need a strong background in industrial engineering, manufacturing processes, and 3D simulation, often supported by a relevant engineering degree. Proficiency in Siemens Process Simulate software, knowledge of PLC programming, and familiarity with CAD systems are essential technical requirements. Strong analytical thinking, problem-solving, and effective communication skills set top performers apart in this field. These capabilities are crucial for accurately modeling, optimizing, and communicating complex manufacturing processes, ensuring efficiency and reducing production risks.

What is the difference between Process Simulate vs Process Engineer?

AspectProcess SimulateProcess Engineer
Primary RoleUses simulation software to model manufacturing processesDesigns, develops, and optimizes manufacturing processes
Skills & CertificationsCAD/CAM, simulation software proficiency, technical engineering backgroundProcess design, project management, engineering certifications
Work EnvironmentTypically in software labs or engineering officesFactories, manufacturing plants, engineering offices
Industry UsageUsed by manufacturing and automation companies for process validationEmployed in manufacturing, automotive, aerospace industries for process development

While Process Simulate focuses on modeling and testing manufacturing processes virtually, Process Engineers are responsible for designing and implementing these processes in real-world settings. Both roles require technical expertise, but Process Simulate emphasizes simulation skills, whereas Process Engineers focus on practical process development and optimization.

How does a Process Simulate specialist typically collaborate with engineering and production teams during a project?

A Process Simulate specialist works closely with both engineering and production teams to develop, test, and optimize manufacturing processes in a virtual environment before implementation on the shop floor. This collaboration involves regular meetings to review simulation results, gather feedback on proposed process changes, and ensure alignment with production goals and constraints. Effective communication is key, as the specialist must translate technical simulation data into actionable insights for engineers and operators. Such teamwork helps identify potential bottlenecks, improve efficiency, and reduce costly errors during actual production ramp-up.

What is a Process Simulate?

A Process Simulate engineer specializes in using simulation software—such as Siemens Process Simulate—to design, validate, and optimize manufacturing processes in a virtual environment. Their main tasks include creating digital models of production lines, testing various process scenarios, and identifying improvements before physical implementation. This helps manufacturers save time, reduce costs, and minimize errors by addressing issues early in the design phase. Process Simulate engineers often collaborate closely with production, quality, and design teams to ensure efficient and error-free manufacturing workflows.
What are popular job titles related to Process Simulate jobs in Detroit, MI? For Process Simulate jobs in Detroit, MI, the most frequently searched job titles are:
What job categories do people searching Process Simulate jobs in Detroit, MI look for? The top searched job categories for Process Simulate jobs in Detroit, MI are:
What cities near Detroit, MI are hiring for Process Simulate jobs? Cities near Detroit, MI with the most Process Simulate job openings:

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Re-posted 11 days ago


Dicastal North America rating

4.2

Company rating: 4.2 out of 10

Based on 5 frontline employees who took The Breakroom Quiz


Job description

Description

Summary:

We are seeking a Casting & Manufacturing Process Engineer with strong expertise in aluminum casting simulation and process development, complemented by knowledge of machining and assembly processes. The primary focus of this role is casting simulation, trial validation, and process optimization, while also supporting downstream machining and assembly operations to ensure seamless product industrialization and drive excellence in manufacturability, quality, and efficiency. The ideal candidate will have deep expertise in hands-on knowledge of Low-Pressure Casting and Counter Pressure Casting technologies.

Essential Duties and Responsibilities:

Casting Process (Primary Focus) Perform advanced casting simulations using MAGMA, ProCAST or other software.

Analyze simulation outputs for mold filling, temperature gradients, solidification behavior, and potential defect formation.

Lead casting trials to validate simulation results and refine key process parameters for optimal outcomes.

Direct mold design efforts and establish robust casting process settings to ensure repeatability and quality.

Develop and implement process standards, best practices, and defect prevention guidelines specific to aluminum casting operations.

Evaluate machining sequences, fixturing solutions, and dimensional tolerances to ensure compatibility with casting design and processes.

Collaborate closely with cross-functional manufacturing teams to troubleshoot and resolve quality issues across casting, machining, and assembly stages.

Prepare detailed technical documentation, including reports and presentations, utilizing Microsoft Word and PowerPoint.

Communicate findings, insights, and technical recommendations to engineering, tooling, machining, and manufacturing teams.

Drive continuous improvement initiatives aimed at enhancing yield, reducing defects, and improving cost efficiency.

Occasional business travel to China and Mexico

Skills and Experience:

Bachelor's or Master's degree in Mechanical Engineering, Materials Science, Metallurgical Engineering, or related field.

5-10 years of experience in process engineering (preferably automotive).

Strong Proficiency in MAGMA, ProCAST, or other casting simulation software.

Working knowledge of Lean Manufacturing principles

Knowledge of machining fundamentals and assembly requirements.

Experience writing procedures and work instructions

Well-versed in automotive manufacturing standards, quality systems, and core tools such as APQP and PPAP.

Working knowledge of word processing and spreadsheet software in use.

Proven track record in supporting global, cross-cultural engineering projects and diverse team environments.

Strong written and verbal communication skills in English, with all levels of the company

Mandarin Chinese proficiency (written/verbal) is a plus.

Organizational Culture

Work safely and follow rules and guidelines for safe work

Reporting to work on time and with a positive attitude

Responsible for staying focused on tasks at hand

Being responsible for work performance and completing tasks throughout the day

Maintains a good working relationship with co-workers

Support a positive and steady workflow through the company

Works with a sense of urgency when needed

Support, coach or mentor co-workers when needed

Positively support change throughout the company

Physical Work Conditions

Must be able to work in a hot environment.

Must be able to lift varying weights

Must be able to push or pull carts of wheels.

Must be able to stand and walk for up to 12 hours per day.

Must be able to wear personal protective equipment when required.


*Please note this job description is not designed to cover or contain a comprehensive listing of activities, duties or responsibilities that are required of the employee for this job. Duties, responsibilities and activities may change at any time with or without notice.


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