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Process Simulate Jobs in Columbus, OH (NOW HIRING)

Actalent

Design And Simulation Engineer

Marysville, OH · Hybrid

$40 - $45/hr

Design and Simulation Engineer The Design and Simulation Engineer will support new model body-in ... Create part data proposals, tool process plan specifications, and rough layouts to support early ...

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Process Simulate information

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$13

$24

$46

How much do process simulate jobs pay per hour?

As of Aug 6, 2026, the average hourly pay for process simulate in Columbus, OH is $24.61, according to ZipRecruiter salary data. Most workers in this role earn between $16.97 and $28.56 per hour, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Process Simulate specialist, and why are they important?

To excel as a Process Simulate Specialist, you need a strong background in industrial engineering, manufacturing processes, and 3D simulation, often supported by a relevant engineering degree. Proficiency in Siemens Process Simulate software, knowledge of PLC programming, and familiarity with CAD systems are essential technical requirements. Strong analytical thinking, problem-solving, and effective communication skills set top performers apart in this field. These capabilities are crucial for accurately modeling, optimizing, and communicating complex manufacturing processes, ensuring efficiency and reducing production risks.

What is the difference between Process Simulate vs Process Engineer?

AspectProcess SimulateProcess Engineer
Primary RoleUses simulation software to model manufacturing processesDesigns, develops, and optimizes manufacturing processes
Skills & CertificationsCAD/CAM, simulation software proficiency, technical engineering backgroundProcess design, project management, engineering certifications
Work EnvironmentTypically in software labs or engineering officesFactories, manufacturing plants, engineering offices
Industry UsageUsed by manufacturing and automation companies for process validationEmployed in manufacturing, automotive, aerospace industries for process development

While Process Simulate focuses on modeling and testing manufacturing processes virtually, Process Engineers are responsible for designing and implementing these processes in real-world settings. Both roles require technical expertise, but Process Simulate emphasizes simulation skills, whereas Process Engineers focus on practical process development and optimization.

How does a Process Simulate specialist typically collaborate with engineering and production teams during a project?

A Process Simulate specialist works closely with both engineering and production teams to develop, test, and optimize manufacturing processes in a virtual environment before implementation on the shop floor. This collaboration involves regular meetings to review simulation results, gather feedback on proposed process changes, and ensure alignment with production goals and constraints. Effective communication is key, as the specialist must translate technical simulation data into actionable insights for engineers and operators. Such teamwork helps identify potential bottlenecks, improve efficiency, and reduce costly errors during actual production ramp-up.

What is a Process Simulate?

A Process Simulate engineer specializes in using simulation software—such as Siemens Process Simulate—to design, validate, and optimize manufacturing processes in a virtual environment. Their main tasks include creating digital models of production lines, testing various process scenarios, and identifying improvements before physical implementation. This helps manufacturers save time, reduce costs, and minimize errors by addressing issues early in the design phase. Process Simulate engineers often collaborate closely with production, quality, and design teams to ensure efficient and error-free manufacturing workflows.
What are popular job titles related to Process Simulate jobs in Columbus, OH? For Process Simulate jobs in Columbus, OH, the most frequently searched job titles are:
What job categories do people searching Process Simulate jobs in Columbus, OH look for? The top searched job categories for Process Simulate jobs in Columbus, OH are:
Process Simulate jobs near you
Infographic showing various Process Simulate job openings in Columbus, OH as of July 2026, with employment types broken down into 1% As Needed, 79% Full Time, 15% Part Time, 1% Temporary, and 4% Contract. Highlights an 93% Physical, 2% Hybrid, and 5% Remote job distribution, with an average salary of $51,179 per year, or $24.6 per hour.

Senior Validation SME - Aseptic Process Simulation

Tunnell Consulting

Columbus, OH • On-site

Contractor

Posted 15 days ago

Job description

Tunnell Consulting is an employee-owned, life sciences management consulting firm. Known for solving complex problems in the life sciences, we support the mission and objectives of a variety organizations including biotech, pharma, the U.S. Government, foundations, public/private partnerships, investors, and emerging companies. The variety of clients and issues that we support give our team and our organization an ever-increasing breadth of experience to add to our deep industry and functional expertise. Headquartered in the Philadelphia area, we also have a presence in Washington DC, and Boston.

Tunnell Consulting, looks for top consultants on behalf of our Pharmaceutical/Biotech clients. Currently, one of our client's needs a Senior Validation SME - Aseptic Process Simulation. This is a 3-6 month contract role. Work to be performed Onsite. Client is based in the Greater Columbus, OH area.

Title: Senior Validation SME – Aseptic Process Simulation

The Senior Validation SME is responsible for improving the company's Aseptic Process Simulation (APS), or Media Fill, program. This role develops and manages strategies, validation plans, and testing methods to ensure sterile manufacturing processes consistently meet regulatory and quality requirements.

The position works closely with Manufacturing, Quality Assurance, Engineering, Microbiology, and other teams to plan, execute, analyze, and continuously improve media fill studies. The specialist also serves as the primary contact for regulatory agencies regarding aseptic process simulation activities.

Additionally, the role supports process validation programs to ensure manufacturing processes are reliable, compliant, and capable of consistently producing high-quality products.

Key Responsibilities

  • Develop and maintain the overall Media Fill (APS) strategy, including risk-based worst-case scenarios.
  • Define simulation requirements and interventions based on regulatory expectations and industry standards.
  • Plan, oversee, and document media fill studies from start to finish.
  • Investigate deviations, perform root cause analyses, and initiate corrective actions or revalidation when necessary.
  • Partner with Manufacturing, Quality Assurance, Engineering, MS&T, Microbiology, and Quality Control teams.
  • Incorporate Environmental Monitoring (EM) data into the APS program.
  • Ensure validation activities comply with GMP requirements and global regulations.
  • Support audits, inspections, regulatory submissions, and responses to health authorities.
  • Develop and manage Process Performance Qualification (PPQ) and Continued Process Validation (CPV) programs.
  • Create and maintain validation procedures, protocols, reports, templates, and work instructions.
  • Perform hands-on validation work, including protocol writing, execution, data analysis, and report preparation.

General Expectations

  • Demonstrate integrity, accountability, and sound judgment.
  • Maintain a positive, professional attitude.
  • Follow all regulatory requirements related to cell and gene therapy products.
  • Pay close attention to detail and quality.
  • Work independently with minimal supervision while meeting project objectives.
  • Manage multiple projects, investigations, and documentation assignments simultaneously.
  • Identify, solve, and prevent operational problems.
  • Support audits, customer interactions, and inspection readiness activities.

Qualifications

  • Bachelor's, Master's, or Ph.D. degree in Life Sciences, Biotechnology, Gene Therapy, or a related field.
  • 5–8 years of relevant experience, including at least 3 years supporting commercial drug product filling operations.
  • Strong expertise in:
    • Aseptic Process Simulation (Media Fills)
    • Process Validation
    • Contamination Control
    • Risk Assessment and Analysis
  • Knowledge of GMP regulations and industry standards, including FDA, EU GMP Annex 1, PIC/S, and ISO 13408-1.
  • Understanding of sterilization, aseptic processing, and first-air principles.
  • Experience in biologics or gene therapy manufacturing, preferably with isolator technology or other closed systems.
  • Strong communication, project management, and organizational skills.
  • Proficiency in Microsoft Office (Word, Excel, and PowerPoint).
  • Ability to work effectively both independently and within cross-functional teams.
  • Strong customer focus and ability to handle confidential information professionally.

Tunnell strives to hire and retain the most qualified talent. We believe that having employees with different backgrounds and capabilities contributes to the success of our business. To attract qualified applicants, Tunnell posts to a wide variety of job sites. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or status as a protected veteran.

Please be advised that certain client contracts may outline specific requirements for onsite work. Tunnell employees and/or contractors are expected to comply with all client requirements, including any safety and health protocols.