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Process Safety Intern Jobs in Romeoville, IL (NOW HIRING)

Engineer I Process

Downers Grove, IL · On-site

$75K - $97K/yr

... safety and environmental regulations. • Evaluate, select, and apply standard engineering ... Intern or Process Engineer in any of oil refining, petrochemical, corn wet milling, oil seed ...

Civil Engineer Intern

Chicago, IL · On-site

$48K - $86K/yr

The Civil Engineer Intern will be responsible for design and planning related activities associated ... Applying the minimum requirements of the National Electrical Safety Code to the design processes

New

R&D Intern - Summer 2027

Burr Ridge, IL

$14.75 - $19.75/hr

... to safety, excellentinterpersonal & communication skills, and a track record of ... Advanced Process Control * Healthcare and Pharmaceutical Applications * Electronics & Specialty Gas ...

R&D Intern - Summer 2027

Burr Ridge, IL

$14.75 - $19.75/hr

... to safety, excellentinterpersonal & communication skills, and a track record of ... Advanced Process Control * Healthcare and Pharmaceutical Applications * Electronics & Specialty Gas ...

... process. Intern Chicago, IL, US 8 days ago Requisition ID: 1010 Salary Range: $84,000.00 To $84,000 ... Practical experience with concurrent programming, thread safety, async/await patterns, or ...

Showing results 21-40

Process Safety Intern information

See Romeoville, IL salary details

$9

$17

$24

How much do process safety intern jobs pay per hour?

As of Sep 10, 2026, the average hourly pay for process safety intern in Romeoville, IL is $17.37, according to ZipRecruiter salary data. Most workers in this role earn between $14.71 and $19.62 per hour, depending on experience, location, and employer.

What does a process safety intern do?

A Process Safety Intern supports the development and implementation of safety protocols in industrial or manufacturing environments. Their main tasks often include assisting with risk assessments, analyzing safety data, participating in safety audits, and helping to develop training materials. Interns gain hands-on experience by working with experienced engineers to identify and mitigate potential hazards in processes. This role is essential for ensuring the safety of employees, the public, and the environment while learning about regulatory compliance and best practices in process safety management.

What types of projects and responsibilities can a process safety intern expect during their internship?

As a Process Safety Intern, you can expect to assist with hazard analyses, risk assessments, and the review of safety procedures in manufacturing or chemical processing environments. Your daily tasks may include gathering process data, participating in safety audits, and collaborating with engineers and operations staff to identify and mitigate potential safety risks. Interns are often involved in updating documentation, supporting training initiatives, and helping implement process improvements. This hands-on experience provides a solid foundation for understanding safety regulations and industry best practices, while also offering opportunities to network within cross-functional teams.

What are the key skills and qualifications needed to thrive as a process safety intern, and why are they important?

To excel as a Process Safety Intern, you typically need a background in chemical or mechanical engineering, strong analytical skills, and a foundational understanding of process safety principles. Familiarity with process simulation software (such as Aspen HYSYS), Microsoft Office, and knowledge of safety management systems or OSHA regulations are often required. Strong attention to detail, problem-solving ability, and effective communication skills help interns collaborate with teams and accurately assess safety risks. These competencies are essential to ensure safe operations, regulatory compliance, and to contribute meaningfully to process safety initiatives.

What is the difference between Process Safety Intern vs Process Safety Engineer?

AspectProcess Safety InternProcess Safety Engineer
Required CredentialsTypically pursuing or recent graduate with relevant courseworkBachelor's or Master's in Chemical, Mechanical, or Safety Engineering; professional certifications preferred
Work EnvironmentEntry-level, internship setting within industrial or manufacturing facilitiesFull-time, professional role with responsibility for safety protocols and risk assessments
Employer & Industry UsageInternships offered by chemical, oil & gas, or manufacturing companiesFull-time safety teams in similar industries

The Process Safety Intern role is an entry-level position designed for students or recent graduates gaining industry experience. In contrast, a Process Safety Engineer is a full-time professional responsible for developing and implementing safety procedures. Interns typically support safety teams, while engineers lead safety initiatives and risk management efforts.

What are popular job titles related to Process Safety Intern jobs in Romeoville, IL?

For Process Safety Intern jobs in Romeoville, IL, the most frequently searched job titles are:

What job categories do people searching Process Safety Intern jobs in Romeoville, IL look for?

The top searched job categories for Process Safety Intern jobs in Romeoville, IL are:

What cities near Romeoville, IL are hiring for Process Safety Intern jobs?

Cities near Romeoville, IL with the most Process Safety Intern job openings:

Infographic showing various Process Safety Intern job openings in Romeoville, IL as of August 2026, with employment types broken down into 43% Internship, and 57% Full Time. Highlights an 100% In-person job distribution, with an average salary of $36,130 per year, or $17.4 per hour.

Engineer I Process

Downers Grove, IL • On-site

Zachry Group
Construction • 10K+ employees

$75K - $97K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 9 days ago


Zachry Group rating

6.7

Company rating: 6.7 out of 10

Based on 63 frontline employees who took The Breakroom Quiz

63rd of 80 rated construction


Job description


Zachry Group is seeking a Process Engineer I for our Downers Grove Engineering Design Center. The Process Engineer I will have entry level to two years' experience and be responsible for routine process engineering and design tasks for assigned projects. Work will be primarily office based but may involve some short-term assignments at production sites and/or possibly extended durations.
Responsibilities
• Read and understand client objectives and be aware of the engineers' role in meeting them.
• Complete sizing and rating of various equipment like pumps, horizontal and vertical vessels, shell and tube heat exchangers, and air coolers.
• Augment detail in process flow diagrams and process and instrumentation diagrams.
• Augment detail in heat and material balance information using various commercial software.
• Perform hydraulic analyses and calculations for piping systems.
• Present technical information to peers or other personnel for review, and to incorporate in technical specifications to be issued for procuring equipment and instruments.
• Analyze problems and take appropriate action to ensure continuous and reliable operation of equipment and systems.
• Evaluate equipment and processes to ensure compliance with safety and environmental regulations.
• Evaluate, select, and apply standard engineering techniques, procedures, and criteria using judgment in making minor adaptations and modifications.
• Managing data input/transfer for line lists, equipment specifications, and instrument datasheets.
• Ability to independently organize and prioritize work assignments and coordinate a variety of tasks, with good attention to detail and ability to deal with conflicting priorities and deadlines.
• Other duties as assigned.
Qualifications
• Bachelor's Degree in Chemical Engineering
• 0 to 2 years of experience working as an engineer in an industrial construction/services capacity.
• Experience in project development applying standard engineering techniques, procedures and criteria to size/select equipment and ensure compliance with safety and environmental regulations.
• Solid background in pump/piping hydraulic evaluations rather from experience or course work.
• Experience in sizing and rating pumps, vessels, and exchangers from experience of course work.
• Experience in PFD and P&ID development.
• Good Communication Skills (Active Listening, Verbal, and Written)
• Complex Problem Solving (STEM)
• Critical Thinking
• Attention to Detail
• Judgment and Decision Making is a strength.
• Proficient with computer engineering software and V-Basic programming languages a plus
• Strong desire to learn
PREFERRED QUALIFICATIONS
• Experience as a Co-Op/Intern or Process Engineer in any of oil refining, petrochemical, corn wet milling, oil seed processing, decarbonization or energy transition industries.
• Familiarity with grain processing, oil refining, natural gas processing, or food plants is a plus.
PHYSICAL DEMANDS
Employee will be required to communicate in person, via telephone, email, manual dexterity, finger dexterity, multi limb coordination, oral expression, and comprehension. May be required to lift, carry and move objects safely.
WORK ENVIRONMENT
Will work in a general office environment. Capable of operating and functioning in a fast-paced work environment. Must possess a vision (corrected or uncorrected) that allows for clear visibility from a distance of 20 inches or less.
The above description covers the fundamental responsibilities of the Process Engineer I position. It shall not be construed as a complete listing of all miscellaneous, incidental or similar duties which may be required from day-to-day.
Zachry Group is dedicated in providing a Safe and Drug Free work environment; and is an Equal Opportunity Employer.
Salary/Pay Rate:
  • In accordance with Illinois Equal Pay Act, the expected salary range for this Illinois position, Electrical Engineer I, is between $75,400 and $97,560 annually. Actual compensation will be adjusted based on experience, geographic location, and other job-related factors as permitted by law.

Benefits:
Process Engineer I is eligible for participation in Zachry's Total Employee Rewards Program, which includes medical, dental, vision, life insurance, disability coverage, and other ancillary benefits. This position is also eligible for participation in the 401(k) Retirement Savings Plan.
Paid Time Away:
  • The Process Engineer I is also eligible for paid time away benefits, including company-provided paid time off and holidays, in accordance with applicable company policies.

#LI-JL1 #Hiring #DownersGrove #Engineer #Process

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About Zachry Group

Sourced by ZipRecruiter

Zachry Group is America's pacesetter in turnkey construction, engineering, maintenance, turnaround and fabrication services in the power, energy, chemicals, manufacturing and industrial sectors. It works with customers to plan, build, and renew their most critical facilities, so they can achieve their immediate and long-term goals, all at the highest safety standards. Zachry Group operates 35 offices, and averages 20,000 employees working in more than 400 locations nationwide. Please visit www.zachrygroup.com for more information.

Industry

Construction

Company size

10,000+ Employees

Headquarters location

San Antonio, TX, US

Year founded

1924