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Process Safety Intern Jobs in Madison, WI (NOW HIRING)

Iff

Process Engineering Intern

Madison, WI

Quality, Safety, Food Safety, Environmental, GMPs, Dietary Supplements, and HACCP-HARPC * Adhere to ... Process Hazard Analysis and Process Safety Management exposure Job Requirements * Available to work ...

pepperconstruction

Intern, Construction - Madison

Madison, WI · On-site

$15 - $20.25/hr

You'll work on real projects--processing submittals, doing take-offs, preparing budgets, attending meetings--and participate in training, jobsite tours, safety programs, and bidding. REQUIREMENTS • ...

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Process Safety Intern information

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How much do process safety intern jobs pay per hour?

As of Aug 9, 2026, the average hourly pay for process safety intern in Madison, WI is $17.17, according to ZipRecruiter salary data. Most workers in this role earn between $14.52 and $19.38 per hour, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a process safety intern, and why are they important?

To excel as a Process Safety Intern, you typically need a background in chemical or mechanical engineering, strong analytical skills, and a foundational understanding of process safety principles. Familiarity with process simulation software (such as Aspen HYSYS), Microsoft Office, and knowledge of safety management systems or OSHA regulations are often required. Strong attention to detail, problem-solving ability, and effective communication skills help interns collaborate with teams and accurately assess safety risks. These competencies are essential to ensure safe operations, regulatory compliance, and to contribute meaningfully to process safety initiatives.

What is the difference between Process Safety Intern vs Process Safety Engineer?

AspectProcess Safety InternProcess Safety Engineer
Required CredentialsTypically pursuing or recent graduate with relevant courseworkBachelor's or Master's in Chemical, Mechanical, or Safety Engineering; professional certifications preferred
Work EnvironmentEntry-level, internship setting within industrial or manufacturing facilitiesFull-time, professional role with responsibility for safety protocols and risk assessments
Employer & Industry UsageInternships offered by chemical, oil & gas, or manufacturing companiesFull-time safety teams in similar industries

The Process Safety Intern role is an entry-level position designed for students or recent graduates gaining industry experience. In contrast, a Process Safety Engineer is a full-time professional responsible for developing and implementing safety procedures. Interns typically support safety teams, while engineers lead safety initiatives and risk management efforts.

What types of projects and responsibilities can a process safety intern expect during their internship?

As a Process Safety Intern, you can expect to assist with hazard analyses, risk assessments, and the review of safety procedures in manufacturing or chemical processing environments. Your daily tasks may include gathering process data, participating in safety audits, and collaborating with engineers and operations staff to identify and mitigate potential safety risks. Interns are often involved in updating documentation, supporting training initiatives, and helping implement process improvements. This hands-on experience provides a solid foundation for understanding safety regulations and industry best practices, while also offering opportunities to network within cross-functional teams.

What does a process safety intern do?

A Process Safety Intern supports the development and implementation of safety protocols in industrial or manufacturing environments. Their main tasks often include assisting with risk assessments, analyzing safety data, participating in safety audits, and helping to develop training materials. Interns gain hands-on experience by working with experienced engineers to identify and mitigate potential hazards in processes. This role is essential for ensuring the safety of employees, the public, and the environment while learning about regulatory compliance and best practices in process safety management.
What job categories do people searching Process Safety Intern jobs in Madison, WI look for? The top searched job categories for Process Safety Intern jobs in Madison, WI are:
What cities near Madison, WI are hiring for Process Safety Intern jobs? Cities near Madison, WI with the most Process Safety Intern job openings:
Process Safety Intern jobs near you
Infographic showing various Process Safety Intern job openings in Madison, WI as of August 2026, with employment types broken down into 1% As Needed, 79% Full Time, 17% Part Time, 2% Contract, and 1% Nights. Highlights an 99% Physical, and 1% Remote job distribution, with an average salary of $35,706 per year, or $17.2 per hour.

Process Engineering Intern

Iff

Madison, WI

Full-time

Posted 27 days ago

Job description

Job Summary

Manufacturing Technology Co-Op, Spring/Summer/Fall 2027, Madison, WI
International Flavors and Fragrances (IFF) is an industry leader in taste, scent and nutrition. IFF is seeking innovative, collaborative college students to participate in our Spring/Summer or Summer/Fall 2027 student co-op program at our Health & Biosciences site in Madison, Wisconsin. IFF co-ops will have the opportunity to gain hands-on working experience while strengthening their professional skillset.

Responsibilities & Duties:

  • Leading projects through investigation, scope, design, and implementation phases to provide safety and capacity improvements.
  • Building data visualization dashboards in plant historian.
  • Providing capital project support and assist in commissioning and start-up activities during plant shutdown.
  • Providing support to engineers in executing plant trials and production/maintenance troubleshooting
  • Comply with all company policies including, but not limited to: Quality, Safety, Food Safety, Environmental, GMPs, Dietary Supplements, and HACCP-HARPC
  • Adhere to all quality systems including: ISO 22000 Food Safety, FAMI-QS and NSF Dietary Supplements with an understanding of IFF Corporate Quality policies and procedures.
  • Ability to work safely and comply with all corporate/site EHS guidelines and policies

During this internship you will gain experience in core engineering competencies. Expected development areas include:

  • Problem solving
  • Data analysis and visualization
  • Project leadership
  • Capital project exposure
  • Process Hazard Analysis and Process Safety Management exposure
Job Requirements
  • Available to work full-time (40 hours per week) for either the Spring and Summer of 2027 or the Summer and Fall of 2027.
  • Currently pursuing a bachelor's degree in Chemical, Mechanical, or Electrical Engineering
  • Ability to work safely and comply with all corporate/site EHS guidelines and policies

Preferred Skills:

  • Strong interpersonal and communication skills both verbal and written.
  • Proficiency in Microsoft Office.
  • Ability to work and complete projects independently, as well as within a team environment.

Work Conditions:

  • Frequent interaction in manufacturing plant environments (prolonged standing, walking, work at heights, temperature extremes, etc)

We are a global leader in taste, scent, and nutrition, offering our customers a broader range of natural solutions and accelerating our growth strategy. At IFF, we believe that your uniqueness unleashes our potential. We value the diverse mosaic of the ethnicity, national origin, race, age, sex, or veteran status. We strive for an inclusive workplace that allows each of our colleagues to bring their authentic self to work regardless of their religion, gender identity & expression, sexual orientation, or disability.

Visit IFF.com/careers/workplace-diversity-and-inclusion to learn more

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