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Process Engineering Jobs in Milwaukee, WI (NOW HIRING)

Reporting to the Engineering Manager, you will play a key role in process improvement, equipment validation, new product commercialization, and continuous improvement initiatives within a regulated ...

New

Reporting to the Engineering Manager, you will play a key role in process improvement, equipment validation, new product commercialization, and continuous improvement initiatives within a regulated ...

New

S. in Engineering, and a minimum of 2 years experience. Research and development work will include batch, continuous-batch and continuous processes. The candidate should be familiar with various ...

Reporting to the Engineering Manager, you will play a key role in process improvement, equipment validation, new product commercialization, and continuous improvement initiatives within a regulated ...

Process Engineer

South Milwaukee, WI ยท On-site

$71K - $105K/yr

Bachelor's degree in Engineering from an accredited institution. * A minimum of one (1) year of experience with chemical processing or molding operations in a manufacturing environment * Relocation ...

Process Engineer - Converting Reports to: Director of Operations Job Summary The Process Engineer ... Bachelor of Science Degree in Engineering required. * 3+ years of related equipment engineering ...

Process Engineer - Converting Reports to: Director of Operations Job Summary The Process Engineer ... Bachelor of Science Degree in Engineering required. * 3+ years of related equipment engineering ...

Sr. Process Engineer

Mukwonago, WI

$102K - $132K/yr

At Aptar, we use insights, design, engineering and science to create innovative packaging ... POSITION SUMMARY The Sr. Process Engineer will provide manufacturing support on our plastic ...

Sr. Process Engineer

Mukwonago, WI ยท On-site

$102K - $132K/yr

At Aptar, we use insights, design, engineering and science to create innovative packaging ... POSITION SUMMARY The Sr. Process Engineer will provide manufacturing support on our plastic ...

Sr. Process Engineer

Mukwonago, WI ยท On-site

$102K - $132K/yr

At Aptar, we use insights, design, engineering and science to create innovative packaging ... POSITION SUMMARY The Sr. Process Engineer will provide manufacturing support on our plastic ...

Sr Process Engineer

Racine, WI ยท On-site

$97K - $126K/yr

Racine, Wisconsin Step into a high-impact engineering role where you'll shape the future of electro-mechanical medical device manufacturing. My client is seeking a driven expert to lead process ...

GL6 Manufacturing & Process Engineering Employment Type: Full Time Location: SMC Description FII USA, Inc. , a Foxconn Technology Group Company, is seeking a Sr. Engineering Manager to lead ...

S. in Engineering, and a minimum of 2 years experience. Research and development work will include batch, continuous-batch and continuous processes. The candidate should be familiar with various ...

Senior Process Engineer

Mukwonago, WI ยท On-site

$102K - $132K/yr

Education and Experience Requirements * BS in Plastics Engineering Technology or equivalent * 5+ years of hands-on thermoplastics processing experience. * RJG Master Molder I/II strongly preferred.

Senior Process Engineer

Mukwonago, WI ยท On-site

$102K - $132K/yr

Education and Experience Requirements * BS in Plastics Engineering Technology or equivalent * 5+ years of hands-on thermoplastics processing experience. * RJG Master Molder I/II strongly preferred.

GL6 Manufacturing & Process Engineering Employment Type: Full Time Location: SMC Reporting To: Matt Hoye Description FII USA, Inc ., a Foxconn Technology Group Company, is seeking an Engineering ...

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Process Engineering information

See Milwaukee, WI salary details

$48.8K

$90.7K

$140.4K

How much do process engineering jobs pay per year?

As of Jul 13, 2026, the average yearly pay for process engineering in Milwaukee, WI is $90,660.00, according to ZipRecruiter salary data. Most workers in this role earn between $73,400.00 and $101,500.00 per year, depending on experience, location, and employer.

What is process engineering?

Process engineering is a field of engineering focused on designing, implementing, controlling, and optimizing industrial processes, particularly in manufacturing and chemical production. Process engineers work to develop efficient systems for transforming raw materials into finished products, ensuring safety, quality, and cost-effectiveness. They apply principles from chemistry, physics, and mathematics to solve production problems and improve processes. Process engineering is essential in industries such as oil and gas, pharmaceuticals, food and beverage, and energy.

What is the difference between Process Engineering vs Chemical Engineering?

AspectProcess EngineeringChemical Engineering
Required CredentialsBachelor's in Chemical, Mechanical, or Industrial Engineering; often certifications like Six SigmaBachelor's or higher in Chemical Engineering; professional engineer (PE) license may be preferred
Work EnvironmentManufacturing plants, process facilities, industrial settingsResearch labs, chemical plants, design offices
Industry UsageFocuses on optimizing manufacturing processes and production efficiencyDesigns chemical processes, develops new chemicals, and research

Process Engineering primarily concentrates on improving and maintaining manufacturing processes within industrial settings, while Chemical Engineering involves designing chemical processes and developing new chemical products. Both roles require similar educational backgrounds and often overlap in industry applications, but their core focus areas differ.

What engineers make $200,000 a year?

Senior process engineers, petroleum engineers, and certain aerospace engineers can earn $200,000 or more annually, especially with extensive experience, advanced certifications, or working in high-paying industries. These roles often require specialized skills, advanced degrees, and leadership responsibilities.

What engineers make $500,000?

Senior engineers in specialized fields such as petroleum, aerospace, or software engineering can earn $500,000 or more annually, often through a combination of base salary, bonuses, and stock options. High-level roles typically require extensive experience, advanced skills, and sometimes leadership or managerial responsibilities.

What jobs do process engineers do?

Process engineers design, develop, and optimize manufacturing processes to improve efficiency, safety, and quality. They analyze production systems, troubleshoot issues, and implement improvements using tools like process flow diagrams and statistical analysis. Their work often involves collaboration with production teams and requires knowledge of engineering principles and industry standards.

What are some common challenges faced by process engineers when implementing process improvements in a manufacturing environment?

Process engineers often encounter challenges such as resistance to change from operators and staff, integrating new technologies with legacy systems, and ensuring that improvements do not disrupt ongoing production. Balancing cost-effectiveness with quality and safety standards can also be demanding. Successful process engineers collaborate closely with cross-functional teams, provide clear communication, and use data-driven approaches to overcome these obstacles and drive continuous improvement.

Is process engineering well paid?

Process engineering is generally a well-paying profession, with salaries often above the national average for engineering roles. Compensation varies based on experience, industry, location, and certifications such as Six Sigma or process simulation tools, but it typically offers competitive wages and benefits.

What are the key skills and qualifications needed to thrive as a Process Engineer, and why are they important?

To thrive as a Process Engineer, you need a solid background in engineering principles, process optimization, and problem-solving, typically supported by a degree in chemical, mechanical, or industrial engineering. Familiarity with process simulation software (like Aspen Plus or AutoCAD), Six Sigma certification, and experience with quality management systems are often required. Strong analytical thinking, effective communication, and teamwork are essential soft skills to excel in cross-functional projects and drive continuous improvement. These skills ensure efficient production processes, cost reduction, and consistent product quality within manufacturing or industrial environments.
What are popular job titles related to Process Engineering jobs in Milwaukee, WI? For Process Engineering jobs in Milwaukee, WI, the most frequently searched job titles are:
What job categories do people searching Process Engineering jobs in Milwaukee, WI look for? The top searched job categories for Process Engineering jobs in Milwaukee, WI are:
What cities near Milwaukee, WI are hiring for Process Engineering jobs? Cities near Milwaukee, WI with the most Process Engineering job openings:
Infographic showing various Process Engineering job openings in Milwaukee, WI as of July 2026, with employment types broken down into 1% Locum Tenens, 85% Full Time, 9% Part Time, 3% Temporary, and 2% Contract. Highlights an 87% Physical, 3% Hybrid, and 10% Remote job distribution, with an average salary of $90,660 per year, or $43.6 per hour.

Utility Process Engineer - Reliability Program/Fit & Finish

ASI Systems Engineering

Kenosha, WI โ€ข On-site

$75 - $90/hr

Contractor

Re-posted 3 days ago


Job description


Utility Process Engineer - Aseptic Utilities Reliability & Fit/Finish
Location: Kenosha County, WI - Onsite
Contract Duration: 18-24 months
Schedule: On-site, standard business hours with occasional off-shift support as required for shutdowns, investigations, project execution, or operational needs.
Work Environment: Active GMP pharmaceutical manufacturing facility supporting aseptic manufacturing operations
Position Overview
Automated Systems, Inc. is seeking an experienced Utility Process Engineer to support our client's Kenosha County manufacturing site. This role will focus on critical utility systems that support aseptic syringe and vial lines, with an emphasis on utility reliability, preventive maintenance improvement, operational uptime, and facility fit-and-finish compliance. The engineer will work closely with site utilities, maintenance, engineering, quality, validation, and operations teams to ensure that utility systems are reliable, maintainable, GMP-compliant, and capable of supporting world-class aseptic manufacturing performance.
A major focus of the role will be improving the reliability of utilities through better preventive maintenance strategies, equipment condition assessments, root cause investigations, reliability improvement projects, and practical fixes to operational or ergonomic issues. The role will also support fit-and-finish compliance for an aseptic facility, including documentation of surface finishes, weld logs, hygienic design considerations, and improvement projects aligned with GMP expectations and EU Annex 1 principles.
Key Responsibilities
Utility Reliability & Uptime
  • Support critical utilities servingaseptic filling and vial manufacturing operations, including WFI, purifiedwater, clean steam, HVAC, compressed air, process gasses, electricaldistribution, and supporting infrastructure.
  • Review existing preventive maintenanceplans and recommend improvements to PM frequency, task content, spareparts strategy, inspection points, and maintenance effectiveness.
  • Identify utility reliability risks thatcould impact aseptic operations, batch execution, environmental control,or facility uptime.
  • Lead or support reliability improvementprojects intended to increase utility availability, reduce recurringfailures, and improve long-term equipment performance.
  • Perform equipment condition assessments,utility system walk-downs, failure reviews, and root cause investigations.
  • Work with maintenance and operations toidentify chronic utility issues, nuisance alarms, difficult-to-maintainequipment, and recurring downtime drivers.

Fit & Finish / Aseptic Facility Compliance
  • Support fit-and-finish activities forutility systems and facility areas associated with aseptic manufacturing.
  • Review and document surface finishrequirements, weld logs, material certifications, hygienic designfeatures, and other cleanability-related design features.
  • Identify gaps in facility or utilityfit-and-finish that may impact GMP compliance, clean ability, contaminationcontrol, or Annex 1 expectations.
  • Lead or support remediation projects toimprove fit-and-finish compliance, including repairs, replacements,documentation updates, field corrections, and punch list closure.
  • Ensure appropriate documentation existsfor surface finishes, weld records, material compatibility, clean ability,and other aseptic facility considerations.

Requirements
Required Qualifications
  • Bachelor's degree in Engineering or arelated technical discipline.
  • 5+ years of utility process engineering,facilities engineering, reliability engineering, or maintenanceengineering experience in a GMP-regulated pharmaceutical, biotechnology,or life sciences manufacturing environment.
  • Experience supporting utility systems inor around aseptic manufacturing operations.
  • Hands-on experience with critical utilitysystems such as:
    • Waterfor Injection
    • PurifiedWater
    • CleanSteam
    • Cleancompressed air
    • Processgases
    • HVAC
    • Electricaldistribution and supporting facility infrastructure
  • Strong understanding of GMPdocumentation, change control, deviations, CAPA, and quality systemexpectations.
  • Experience improving preventivemaintenance programs, reliability strategies, equipment uptime, ormaintenance effectiveness.
  • Ability to perform field walkdowns,identify practical reliability risks, and translate observations intoactionable improvements.