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Process Engineer Jobs in Ames, IA (NOW HIRING)

RFA Engineering ( www.rfamec.com ) supports industry-leading clients through the full software ... Experience working with APIs, data processing, or systems integration * Strong analytical and ...

Senior Hydraulics Engineer

Ankeny, IA · On-site

$70K - $100K/yr

The selected candidate will work with an experienced engineering staff using state-of-the-art engineering tools & processes. This position will operate onsite at our customer's world-class ...

Data Engineer

Urbandale, IA · On-site

$80K - $120K/yr

Experience working with data access and processing technologies such as SQL, PySpark, Databricks ... Our engineering staff is located at our Engineering Center in Minneapolis, branch office in Dubuque ...

New

Mechanical Design Engineer

Ankeny, IA · On-site

$65K - $90K/yr

The selected candidate will work with an experienced engineering staff using state-of-the-art engineering tools & processes. This position will operate onsite at our customer's world-class ...

XIL Integration Engineer

Urbandale, IA · On-site

$75K - $110K/yr

RFA Engineering ( www.rfamec.com ) supports industry-leading clients through the full software ... Familiarity with camera systems, perception pipelines, or image processing concepts. * Experience ...

Summary WesTech is in search of an Applications Engineer 2 who will research, collect, and report ... Make continuous improvements with the job functions and processes * Collaborate with the Regional ...

Summary WesTech is in search of an Applications Engineer 2 who will research, collect, and report ... Make continuous improvements with the job functions and processes * Collaborate with the Regional ...

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Process Engineer information

See Ames, IA salary details

$48.4K

$90K

$139.4K

How much do process engineer jobs pay per year?

As of Jul 14, 2026, the average yearly pay for process engineer in Ames, IA is $90,011.00, according to ZipRecruiter salary data. Most workers in this role earn between $72,900.00 and $100,800.00 per year, depending on experience, location, and employer.

What engineers make $500,000 a year?

Highly experienced engineers in specialized fields such as petroleum engineering, aerospace engineering, or certain senior roles in software engineering can earn $500,000 or more annually, often including bonuses and stock options. These positions typically require advanced skills, extensive experience, and often involve leadership or executive responsibilities.

What are some common challenges Process Engineers face when implementing process improvements, and how can they overcome them?

Process Engineers often encounter challenges such as resistance to change from team members, integrating new technologies with existing systems, and ensuring process changes meet regulatory standards. Overcoming these obstacles typically involves clear communication, involving stakeholders early in the process, thorough documentation, and piloting changes before full-scale implementation. Building strong cross-functional relationships and continuously gathering feedback also help ensure that improvements are effective and sustainable.

What are Process Engineers?

Process Engineers are professionals who design, implement, and optimize industrial processes to improve efficiency, quality, and safety in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and develop solutions to enhance productivity and reduce costs. Process Engineers often work in industries such as chemicals, pharmaceuticals, food and beverage, and energy, ensuring processes are compliant with environmental and safety regulations. Their work is vital for maintaining smooth operations and achieving organizational goals.

What are the key skills and qualifications needed to thrive as a Process Engineer, and why are they important?

To thrive as a Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often supported by a relevant bachelor's degree and understanding of process optimization principles. Familiarity with process simulation software (such as Aspen Plus or AutoCAD), Six Sigma methodologies, and quality management systems is typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills set candidates apart in this role. These skills and qualifications are essential to improve efficiency, ensure safety, and drive continuous improvement in industrial and manufacturing processes.

What is the role of a process engineer?

A process engineer designs, develops, and optimizes manufacturing processes to improve efficiency, quality, and safety. They analyze production data, troubleshoot issues, and implement process improvements using tools like Six Sigma and CAD software, often working in industrial or manufacturing environments. Certification such as a Professional Engineer (PE) license can enhance career prospects.

What is the difference between Process Engineer vs Manufacturing Engineer?

AspectProcess EngineerManufacturing Engineer
CredentialsBachelor's in Engineering, certifications like Six SigmaBachelor's in Engineering, certifications like Lean Manufacturing
Work EnvironmentDesigning and optimizing processes, R&D settingsOverseeing production lines, factory floors
Industry UsageManufacturing, chemical, aerospaceAutomotive, electronics, consumer goods

Process Engineers focus on designing and improving manufacturing processes, often working in R&D or engineering departments. Manufacturing Engineers concentrate on implementing and managing production on the factory floor. Both roles require similar technical skills and certifications but differ mainly in their scope and work environment.

What engineers make $200,000 a year?

Senior engineers in fields such as petroleum, software, aerospace, and chemical engineering often earn $200,000 or more annually, especially with extensive experience, advanced skills, and in high-demand industries. These roles typically require specialized knowledge, advanced degrees, and sometimes professional certifications like PE or PMP.

What Is a Process Engineer?

As a process engineer, often called a chemical engineer, you are responsible for creating efficient manufacturing processes in the manufacturing industry. You will evaluate current chemical processes and modify them as needed to ensure efficiency and profitability are maximized. You will also monitor processes for safety and environmental impact and seek to improve them whenever possible. Your responsibilities may vary depending on the particular industry in which you work and specialized skills sets may be required.

What do process engineers actually do?

Process engineers design, develop, and optimize manufacturing processes to improve efficiency, quality, and safety. They analyze production data, troubleshoot issues, and implement process improvements using tools like process flow diagrams and control systems, often working closely with production teams and utilizing industry standards. Their role ensures that manufacturing operations run smoothly and meet quality and safety standards.
What are the most commonly searched types of Process Engineer jobs in Ames, IA? The most popular types of Process Engineer jobs in Ames, IA are:
What are popular job titles related to Process Engineer jobs in Ames, IA? For Process Engineer jobs in Ames, IA, the most frequently searched job titles are:
What cities near Ames, IA are hiring for Process Engineer jobs? Cities near Ames, IA with the most Process Engineer job openings:
Manufacturing Engineer - Robotic Welding

Manufacturing Engineer - Robotic Welding

RFA Engineering

Ankeny, IA • On-site

$65K - $95K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 24 days ago


Job description

RFA Engineering (www.rfamec.com) is an engineering service provider dedicated to delivering our clients with timely engineering support and expertise. We are seeking an experienced candidate to become an integral part of our engineering team. The selected candidate will work with an experienced engineering staff using state-of-the-art engineering tools & processes. This position will operate onsite at our customer's world-class engineering and manufacturing facility.
This is a full-time position with a full benefit package listed below that includes opportunities for professional growth, direct hire by our customers, and additional opportunities within our own organization.
Manufacturing Engineer - Robotic Welding
As a Manufacturing Engineer you will support the development, implementation, and optimization of automated welding systems for production. This role will involve hands-on work with robotic welding cells, collaboration with cross-functional teams, and implementation of lean manufacturing principles to improve quality, efficiency, and safety.
Responsibilities
  • Develop, implement, and optimize robotic welding processes and procedures to improve production efficiency and quality.
  • Program, troubleshoot, and maintain robotic welding equipment, ensuring repeatability and uptime.
  • Support new product launches by developing welding process plans, tooling, and fixture designs.
  • Collaborate with Product Engineering, Manufacturing, Quality, and Supply Chain to resolve production and quality issues.
  • Conduct weld trials, validate procedures, and perform weld inspections to industry and customer standards.
  • Analyze production data to identify opportunities for cost reduction, cycle time improvement, and scrap reduction.
  • Train operators and technicians on proper use and maintenance of robotic welding systems.
  • Ensure compliance with welding standards (AWS, ISO, customer specifications).
  • Lead continuous improvement initiatives focused on welding processes, automation, and safety.

Requirements
  • Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Welding Engineering, or related field.
  • 1-5 years of experience in a manufacturing environment with emphasis on welding automation.
  • Hands-on experience with robotic welding programming (Fanuc, ABB, Motoman, or equivalent).
  • Knowledge of welding metallurgy, weld symbols, and GD&T.
  • Proficiency with CAD software for fixture/tooling development.
  • Strong problem-solving, communication, and team collaboration skills.
  • Familiarity with lean manufacturing and continuous improvement practices.

Desired Attributes
  • AWS Certified Welding Engineer or Technologist certification (or ability to obtain).
  • Knowledge of PLCs, sensors, and automation integration.
  • Experience with weld testing, destructive/nondestructive inspection, and quality systems.
  • Practical, hands-on aptitude for troubleshooting manufacturing processes.
  • Ability to work both independently and as part of a cross-functional team.

Visa sponsorship is NOT available for this position.
Pay Range: $65,000-$95,000 Commensurate with experience
About RFA Engineering
RFA Engineering has provided product development and engineering services to industry leading customers since 1943. Our primary focus is the development of off highway equipment including agricultural, construction, mining, recreational, industrial, and special machines. Our work includes concept development, product design, documentation, problem-solving, simulation, optimization, and testing of components, systems and complete machines. Our engineering staff is located at our Engineering Center in Minneapolis, branch office in Dubuque, IA, and at numerous customer sites throughout the U.S.
Competitive Benefits
  • Health and Dental Insurance
  • TelaDoc Healthiest You
  • Supplemental Vision Insurance
  • Company Paid Life Insurance
  • Company Paid Long-Term Disability
  • Short-term Disability
  • Retirement Savings Account (Traditional 401k & Roth 401k)
  • Flexible Spending Plan Dependent Care
  • HSA for Medical Expenses
  • Bonus Plan (Exempt Employees Only)
  • Paid Time Off (PTO)
  • Paid Holidays
  • Bereavement Leave
  • Employee Assistance Programs (EAP)
  • Education Assistance

Equal Opportunity and Veteran Friendly
Equal Opportunity Employer
This employer is required to notify all applicants of their rights pursuant to federal employment laws. For further information, please review the Know Your Rights notice from the Department of Labor.