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Process Engineer Process Engineer Jobs in Champaign, IL

Zekelman Industries

Maintenance Mechanic

Rantoul, IL · On-site

$31 - $32/hr

Maintenance REPORT TO: Dir of Extrusion/ Process Engineer/ Shift Supervisor FLSA STATUS: Hourly-Non-Exempt C Shift (Days) and D Shift (Nights) $31.00-32.00 / Hour ESSENTIAL DUTIES AND ...

Zekelman

Maintenance Mechanic

Rantoul, IL

$31 - $32/hr

Maintenance REPORT TO: Dir of Extrusion/ Process Engineer/ Shift Supervisor FLSA STATUS: Hourly-Non-Exempt C Shift (Days) and D Shift (Nights) $31.00-32.00 / Hour ESSENTIAL DUTIES AND ...

Littelfuse

Sr. NPD Engineer

Champaign, IL · On-site

$88K - $137K/yr

We are looking for an experienced Engineer who has in knowledge of Innovation and new Technology ... Develop prints, QFD's, design and process FMEA's, cost estimates, etc. * Build, test, and evaluate ...

Littelfuse, Inc.

Sr. NPD Engineer

Champaign, IL · On-site

$88K - $137K/yr

We are looking for an experienced Engineer who has in knowledge of Innovation and new Technology ... Develop prints, QFD's, design and process FMEA's, cost estimates, etc. * Build, test, and evaluate ...

Littelfuse

Sr. NPD Engineer

Champaign, IL · On-site

$88K - $137K/yr

We are looking for an experienced Engineer who has in knowledge of Innovation and new Technology ... Develop prints, QFD's, design and process FMEA's, cost estimates, etc. * Build, test, and evaluate ...

Tovala

Test Lab Engineer

Urbana, IL · On-site

In the process, we've amassed a loyal, rapidly growing following and our retention, product ... Bachelor's degree in engineering (electrical, mechanical, or similar). * Working knowledge of test ...

Tovala

Test Lab Engineer

Urbana, IL · On-site

In the process, we've amassed a loyal, rapidly growing following and our retention, product ... Bachelor's degree in engineering (electrical, mechanical, or similar). * Working knowledge of test ...

Tovala

Test Lab Engineer

Urbana, IL · On-site

In the process, we've amassed a loyal, rapidly growing following and our retention, product ... Bachelor's degree in engineering (electrical, mechanical, or similar). * Working knowledge of test ...

twenty80.io

Software Engineering Manager

Champaign, IL · On-site

$130K - $160K/yr

Development Operations & Process Improvement * Support and enhance Agile software development processes and engineering workflows. * Oversee source control, build automation, and deployment practices ...

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All JobsProcess Engineer Process Engineer JobsProcess Engineer Process Engineer Jobs in Champaign, IL

Process Engineer Process Engineer information

See Champaign, IL salary details

$49.6K

$92.2K

$142.7K

How much do process engineer process engineer jobs pay per year?

As of Jun 19, 2026, the average yearly pay for process engineer process engineer in Champaign, IL is $92,152.00, according to ZipRecruiter salary data. Most workers in this role earn between $74,600.00 and $103,200.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Process Engineer, and why are they important?

To thrive as a Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often supported by a relevant degree and sometimes PE certification. Familiarity with tools like AutoCAD, process simulation software (such as Aspen Plus or HYSYS), and Six Sigma methodologies is typically required. Strong problem-solving abilities, analytical thinking, and effective communication skills help you collaborate across departments and drive process improvements. These capabilities are crucial for optimizing production, ensuring safety, and achieving operational efficiency in manufacturing or industrial settings.

What is the difference between Process Engineer Process Engineer vs Process Engineer?

AspectProcess EngineerProcess Engineer
CredentialsBachelor's in Engineering or related field, certifications like Six Sigma often preferredBachelor's degree in Chemical, Mechanical, or Industrial Engineering; certifications like Six Sigma are common
Work EnvironmentManufacturing plants, chemical facilities, or production linesIndustrial settings, plant floors, or process development departments
Industry UsageManufacturing, chemical, oil & gas, pharmaceuticalsSimilar industries, often overlapping in chemical, manufacturing, and energy sectors

Both roles focus on optimizing manufacturing processes, ensuring safety, and improving efficiency. They often share similar qualifications and work environments, making them closely related in the industry.

What are some common challenges a Process Engineer might face when implementing process improvements in a manufacturing environment?

Process Engineers often encounter resistance to change from team members who are accustomed to existing workflows. Additionally, they must balance cost constraints with the need for efficiency and quality improvements. Coordinating across departments—such as production, quality assurance, and maintenance—can present communication challenges, requiring strong collaboration skills. Successful Process Engineers address these issues by engaging stakeholders early, clearly communicating the benefits of changes, and using data-driven approaches to demonstrate positive outcomes.

What are Process Engineers?

Process Engineers are professionals who design, implement, control, and optimize industrial processes, often within manufacturing or chemical plants. They work to improve efficiency, safety, and quality by analyzing workflows and modifying equipment or systems. Process Engineers commonly collaborate with other engineers and technicians to troubleshoot problems and develop solutions that enhance production. Their work is critical for ensuring that operations run smoothly, cost-effectively, and in compliance with safety and environmental standards.
What are popular job titles related to Process Engineer Process Engineer jobs in Champaign, IL? For Process Engineer Process Engineer jobs in Champaign, IL, the most frequently searched job titles are:
What job categories do people searching Process Engineer Process Engineer jobs in Champaign, IL look for? The top searched job categories for Process Engineer Process Engineer jobs in Champaign, IL are:
What cities near Champaign, IL are hiring for Process Engineer Process Engineer jobs? Cities near Champaign, IL with the most Process Engineer Process Engineer job openings:
Process Engineer Process Engineer jobs near you
Maintenance Mechanic

Maintenance Mechanic

Zekelman Industries

Rantoul, IL • On-site

$31 - $32/hr

Full-time

Medical, Dental, Retirement

Posted 12 days ago

Job description

You may not know our name, but you know our products. What we make is part the places where we live, work and play - all day, everyday.
Zekelman is a family of companies - 100% domestic manufacturers - with a legacy dating back to 1877. We're proud to be the largest independent steel pipe and tube manufacturer in North America and the leading innovator in multi-family housing development.
We believe in what we build and what we build, builds the world around us. Hospitals, hotels, schools, bridges, airports and more.
Come build a career you believe in.
J O B D E S C R I P T I O N
JOB TITLE:
Maintenance Mechanic
SUMMARY:
The Maintenance Mechanic plays a crucial role in ensuring the safe repair and rebuild of PVC extrusion production equipment. The primary focus is to maximize equipment quality, uptime, rate, and yield. This position is ideal for individuals with a strong mechanical aptitude, excellent troubleshooting skills, and the ability to identify and resolve both electrical and mechanical issues. A keen attention to detail and adherence to safety procedures are essential for success in this role.
DEPARTMENT:
Maintenance
REPORT TO:
Dir of Extrusion/ Process Engineer/ Shift Supervisor
FLSA STATUS: Hourly-Non-Exempt
C Shift (Days) and D Shift (Nights)
$31.00-32.00 / Hour
ESSENTIAL DUTIES AND RESPONSIBILITIES:
Equipment Maintenance & Repair
  • Perform mechanical and electrical maintenance on all production equipment in compliance with established safety procedures, including Lockout/Tagout (LOTO)
  • Ensure all guards and safety devices are in place and fully functional before returning equipment to operators
  • Execute routine preventive maintenance, breakdown repairs, and changeover tasks on production equipment
  • Conduct regular inspections to proactively identify potential equipment issues before they result in downtime
  • Troubleshoot and resolve electrical, mechanical, hydraulic, pneumatic, and quality-related issues, escalating concerns to supervisors when needed

Technical & Diagnostic Skills
  • Read and interpret blueprints, schematics, manuals, and technical drawings to accurately diagnose and repair equipment and machinery
  • Observe mechanical devices in operation and use precision instruments to identify and correct problems
  • Fabricate repair parts using machine shop tools and equipment as needed
  • Utilize manual and computerized maintenance management systems to track, inspect, and report equipment status
  • Operate powered industrial trucks, overhead cranes, and portable cranes as required
  • Monitor inventory levels of parts and supplies; place orders and verify receipts as needed

Safety & Compliance
  • Comply with OSHA standards including hazard communication, lockout procedures, and ergonomic guidelines
  • Identify and report safety, quality, operational, or output issues that cannot be independently corrected
  • Maintain a clean and safe work environment in compliance with all safety regulations and company procedures
  • Promote a culture of health and safety consistent with company policies and regulatory requirements
  • Ensure proper use of personal protective equipment (PPE) at all times
  • Support continuous improvement initiatives and contribute to team problem-solving efforts

Additional Responsibilities
  • Collaborate with the production team to minimize downtime and maximize productivity
  • Participate in company meetings and training sessions
  • Maintain accurate records and documentation
  • Perform additional duties as assigned by the supervisor
  • Must be able to work any 12-hour rotating shift; must be at least 18 years of age
  • Support implementation of Lean manufacturing principles

REQUIRED QUALIFICATIONS
Education: High school diploma or GED required. Apprenticeship, journeyman training, military service, or equivalent mechanical/electrical training preferred. Trade certificates preferred.
Experience: Minimum of 5 years of experience in a heavy manufacturing environment, preferably in a maintenance role. Must have proficiency in hand and power tools, precision measuring devices, and interpreting technical drawings.
English language proficiency is required for safety compliance, understanding work instructions, and effective communication with team members and management. Must possess a valid driver's license and reliable transportation. Ability to pass job-related testing, an employment physical, and a drug screening.
PREFERRED QUALIFICATIONS:
  • Previous experience as a manufacturing maintenance mechanic in an extrusion or PVC manufacturing environment
  • Experience with hydraulic and pneumatic systems
  • Welding and machine shop experience
  • Familiarity with PLCs and electrical control systems
  • Prior experience in a 24/7 manufacturing environment with rotating shifts
  • Prior experience in a 24/7 manufacturing environment with rotating shifts
KNOWLEDGE / SKILLS / COMPETENCIES
Mechanical Aptitude & Technical Skills
  • Strong mechanical aptitude and familiarity with electrical systems, hydraulics, and pneumatics
  • Proficiency with hand and power tools and precision measuring instruments
  • Demonstrated troubleshooting and problem-solving skills in a fast-paced, safety-focused environment
  • Ability to read and interpret blueprints, schematics, and technical manuals
  • Knowledge of safety regulations (OSHA) including hazard communication and lockout/tagout procedures

Safety & Work Ethic
  • Strict adherence to safety procedures and PPE requirements at all times
  • Strong teamwork skills and willingness to collaborate to achieve team success
  • High integrity, accountability, and strong work ethic
  • Adaptability and flexibility to work in a fast-paced manufacturing environment
  • Attention to detail and commitment to quality workmanship

Communication
  • Effective English communication skills - verbal, written, and reading
  • Ability to communicate effectively with operators, supervisors, and all levels of the organization
  • Ability to perform basic math calculations relevant to maintenance and repair tasks
  • Ability to accurately document maintenance logs, work orders, and incident reports

Organizational & Analytical
  • Strong organizational skills and ability to prioritize tasks in a high-paced environment
  • Ability to manage multiple repair and maintenance tasks simultaneously without compromising safety or quality
  • Results-oriented with a commitment to continuous improvement and equipment reliability
  • Keen attention to detail with focus on safe, efficient, and quality repair outcomes
  • Basic proficiency with computerized maintenance management systems (CMMS) and Microsoft Office

Personal Attributes
  • Calm, focused, and effective under pressure during breakdown situations
  • Flexibility to work on-call or overtime as operational needs require
  • Self-motivated with the ability to work independently and as part of a team
  • Physical stamina to perform repetitive tasks, stand/walk for extended periods, and lift up to 50 pounds
  • Strong work ethic and professional demeanor with a safety-first mindset
PHYSICAL REQUIREMENTS
  • Ability to stand and walk for extended periods throughout the shift
  • Ability to regularly lift and/or move up to 50 pounds
  • Ability to work in a manufacturing environment with varying temperatures, noise, and conditions
  • Ability to bend, twist, stoop, sit, kneel, crawl, and reach in all directions as needed
  • Ability to wear required personal protective equipment (PPE)
  • Visual and auditory acuity to monitor equipment and operations
WORK ENVIRONMENT
  • This position works in a manufacturing plant environment with exposure to noise, dust, and varying temperatures. The facility operates 24/7 with rotating 12-hour shifts.
  • Flexibility to work overtime, weekends, and holidays as needed.
  • Must be able to respond to staffing and emergency calls outside of scheduled shifts.
  • Regular work in partially covered or uncovered areas exposed to varying weather conditions, including temperature extremes, precipitation, and wind
  • Extended periods at loading docks and outdoor staging areas for truck loading/unloading and material coordination
  • Exposure to moving mechanical parts, including forklifts, pallet jacks, and conveyor systems
  • Occasional exposure to dust, fumes, and airborne particles
  • Noise level is typically moderate to loud; hearing protection may be required

ELIGIBILITY REQUIREMENTS:
-Associates must have performed competently for at least 30 days in their current position
-Associates who have more than 3 points for attendance will not be eligible for a job bid.
Zekelman Industries offers competitive compensation and excellent benefits, including low-cost, high-quality medical and dental benefits. In addition, we have an amazing tuition assistance program, a bonus plan, a 401(k) plan with a generous company match, immediate vesting, and much more.
M/F/D/V
We are Zekelman Industries.
We manufacture superior quality tubular and related products, and provide outstanding service for our valued customers.
We seek to continuously advance the skills and opportunities of our employees, utilizing the latest technology and management tools available to consistently increase profitability and the enterprise value of Zekelman Industries and of our customers.

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