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Process Engineer Consulting Jobs in California (NOW HIRING)

Worley

Process Engineer Level II

Monrovia, CA

$110K - $162K/yr

We specialize in consulting, engineering, procurement and construction across the project lifecycle ... You will provide process engineering services and leadership projects to Worley' and its customers ...

CRB

Process Engineer III

Emeryville, CA

... and consulting solutions to the global life sciences and food and beverage industries. Our more ... The Process Engineer III is responsible for leading the design for a defined scope of a project ...

CRB

Process Engineer III

Emeryville, CA

... and consulting solutions to the global life sciences and food and beverage industries. Our more ... The Process Engineer III is responsible for leading the design for a defined scope of a project ...

CRB

Process Engineer III

Emeryville, CA

... and consulting solutions to the global life sciences and food and beverage industries. Our more ... The Process Engineer III is responsible for leading the design for a defined scope of a project ...

Bechtel

... and their supervisor, in consultation with functional or project leadership" You will be ... As a senior process engineer you will facilitate technical discussions and design reviews, review ...

Solcoa Industries

Senior Process Engineer

Alameda, CA · On-site

$117K - $152K/yr

The Role - Senior Process Engineer You'll lead the scale-up of our pilot into a demonstration plant ... Navigate permitting and regulatory documentation in collaboration with EHS and external consultants.

CRB

Process Engineer IV - West Region

Irvine, CA

... and consulting solutions to the global life sciences and food and beverage industries. Our more ... The Process Engineer IV serves as a senior technical leader within the Process discipline ...

CRB

Process Engineer IV - West Region

Irvine, CA

... and consulting solutions to the global life sciences and food and beverage industries. Our more ... The Process Engineer IV serves as a senior technical leader within the Process discipline ...

Kennedy Jenks

Drinking Water Process Engineer

Temecula, CA · On-site

$115K - $210K/yr

... consulting, and construction management services, with a focus on innovation and sustainability ... Kennedy Jenks is seeking a Drinking Water Process Engineer to join our team in California and ...

Black & Veatch

Sr Wastewater Process Engineer 1

Irvine, CA · Hybrid

$110K - $142K/yr

... consulting and construction, together we are building a world of difference. Company : Black ... Function in a lead wastewater process engineer role as a technical specialist in the areas of ...

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Process Engineer Consulting information

What is the difference between Process Engineer Consulting vs Process Engineer?

AspectProcess Engineer ConsultingProcess Engineer
CredentialsBachelor's or Master's in Engineering, certifications like Six Sigma often preferredBachelor's or Master's in Engineering, certifications like Six Sigma often preferred
Work EnvironmentProject-based, client sites, consulting firmsManufacturing plants, production facilities, corporate offices
Employer & IndustryConsulting firms, engineering services, diverse industriesManufacturing companies, process industries, chemical, food, pharmaceuticals

Process Engineer Consulting focuses on providing expert advice and project-based solutions to clients across various industries, often working at client sites. In contrast, Process Engineers typically work within manufacturing facilities to optimize processes and ensure production efficiency. Both roles require similar technical skills and certifications but differ mainly in work setting and employment type.

Is 30 too old to get into consulting?

Process Engineer Consulting is a role that values experience, problem-solving skills, and industry knowledge. Age is generally not a barrier, as many consulting firms value diverse backgrounds and practical expertise; candidates often enter the field at various stages of their careers. Success depends on relevant skills, certifications, and the ability to adapt to fast-paced environments.

How does a Process Engineer Consulting role typically collaborate with clients and cross-functional teams during a project?

In a Process Engineer Consulting role, you’ll work closely with client stakeholders and internal teams such as project managers, data analysts, and subject matter experts. Collaboration often involves conducting site visits, leading workshops, and facilitating discussions to understand current processes and identify improvement opportunities. You’ll be responsible for presenting findings, recommending process enhancements, and supporting the implementation phase while ensuring all parties are aligned with project goals. Effective communication and teamwork are key, as you’ll need to translate technical insights into actionable solutions for both technical and non-technical audiences.

What is a Process Engineer Consulting?

A Process Engineer Consulting is a professional who provides expert advice and solutions to organizations seeking to optimize their manufacturing or business processes. They analyze current workflows, identify inefficiencies, and recommend improvements to increase productivity, quality, and cost-effectiveness. Process engineering consultants often work across various industries, such as manufacturing, chemical, pharmaceutical, and energy, to implement best practices and technological advancements. Their role may also include training staff and ensuring that changes comply with safety and regulatory standards.

What are the key skills and qualifications needed to thrive as a Process Engineer Consultant, and why are they important?

To thrive as a Process Engineer Consultant, you need a strong background in chemical or industrial engineering, process optimization, and problem-solving, typically supported by a relevant engineering degree. Familiarity with process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and data analysis tools is highly valued. Exceptional communication, project management, and analytical thinking skills help you work effectively with clients and cross-functional teams. These competencies are crucial for delivering efficient, innovative solutions that drive operational improvements for client organizations.

What is a process engineering consultant?

A process engineering consultant is a professional who analyzes, designs, and optimizes manufacturing or industrial processes to improve efficiency, safety, and quality. They often use tools like process flow diagrams and may hold certifications such as PE (Professional Engineer) to provide expert advice to organizations across various industries.

Are process engineers in high demand?

Process engineers are in high demand across industries such as manufacturing, chemical, and energy sectors due to their role in optimizing production processes and improving efficiency. The demand is driven by the need for continuous improvement, automation, and sustainable practices, often requiring skills in process simulation and familiarity with tools like CAD and Six Sigma certifications.

What engineers make $500,000?

Senior process engineers, especially those with extensive experience, specialized skills, and leadership roles in high-demand industries, can earn salaries approaching or exceeding $500,000 annually. Such compensation often includes bonuses, stock options, or profit sharing, particularly in large corporations or consulting firms. Achieving this level typically requires advanced degrees, certifications, and a strong track record of project success.
What cities in California are hiring for Process Engineer Consulting jobs? Cities in California with the most Process Engineer Consulting job openings:
Process Engineer Consulting jobs near you
Process Engineer Level II

Process Engineer Level II

Worley

Monrovia, CA

$110K - $162K/yr

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted 5 days ago

Worley rating

8.1

Company rating: 8.1 out of 10

Based on 29 frontline employees who took The Breakroom Quiz

124th of 355 rated engineering

Job description

About us
Worley is a global company of energy, chemicals and resources experts headquartered in Australia. We partner with our customers to deliver projects and create value across the life of their assets. We specialize in consulting, engineering, procurement and construction across the project lifecycle, with services extending through to operations and decommissioning. Leveraging extensive experience and AI-enabled delivery, we support customers in navigating complexity as they meet today's needs and transition to more sustainable solutions.
Purpose:
You will provide process engineering services and leadership projects to Worley' and its customers, including technical support and supervision within the process engineering team.
Responsibilities:
  • Executes defined scope independently with limited supervision.
  • Demonstrates solid capability in relief and process safety fundamentals.
  • Perform overpressure protection evaluations across process units, including identification of credible scenarios and relief loads.
  • Execute PSV sizing, relief hydraulics, and flare/vent system analysis using approved methodologies and tools.
  • Support flare network and backpressure assessments, including blowdown and relief header evaluations.
  • Develop relief mitigation strategies to address system deficiencies and improve operability and safety.
  • Produces high-quality, auditable engineering deliverables.
  • Effectively collaborates across disciplines and supports client interactions.
  • Keep up to date with the latest developments and technical innovations in process engineering.
  • If required, assist, and support junior personnel within the process engineering team.
  • Communicate effectively with the process engineering team and project stakeholders, including the Customer.
  • Identify issues and problems, develop appropriate solutions, and ask for assistance when required.

What you will bring
Technical/Industry Experience and Qualifications Requirements:
  • Expertise in Relief & Flare System Design, Overpressure Risk Analysis & Mitigation, and Process Hazard Analysis.
  • Highly effective technical and practical engineering skills and ability to consistently deliver quality, accurate and timely work to Worley and its customers.
  • Excellent knowledge of the fundamental requirements of the process engineering, and the basic requirements of other engineering fields.
  • Excellent knowledge of applicable local and international standards and statutory and regulatory requirements.
  • Competent use of process engineering specific software.
  • Competent use of relevant software such as MS Office Suite.
  • Substantial technical land practical experience in process engineering in the same or similar industry including experience in working in multi-disciplinary projects and teams.
  • Strong and positive people leadership.
  • Advanced knowledge of process simulation packages such as HYSYS and/or PRO/II, iPRSM, PSPPM, Flare Network Analyzer and Computational Fluid Dynamics.
  • 5+ years of relevant process engineering experience, with demonstrated exposure to pressure relief and process safety systems.
  • Working knowledge of relief system design standards and codes (e.g., API 520/521/2000, ASME).
  • Experience performing PSV sizing, relief load calculations, and basic flare system evaluations.
  • Familiarity with process simulation and relief analysis tools (e.g., HYSYS, PRO/II, Aspen Plus, or equivalent; relief tools such as IPRSM, Aspen PIMS/PSPPM/Flare or similar).
  • Experience supporting HAZOPs, risk assessments, or process safety reviews.
  • Ability to develop and review core process deliverables (PFDs, P&IDs, line lists, calculations, datasheets).
  • Strong understanding of process fundamentals (thermodynamics, hydraulics, heat transfer) applied to safe plant design.
  • Effective communication skills with the ability to coordinate across disciplines and interface with clients.

Additional Information:
  • This position is in California.
  • Salary Range $110,507-$162,510.
  • Benefits: eligible for PTO, 401k, medical, vision, dental, etc.

Los Angeles
We will consider for employment all qualified Applicants, including those with Criminal Histories, in a manner consistent with the requirements of applicable state and local laws, including the City of Los Angeles' Fair Chance Initiative for Hiring Ordinance."
Education - Qualifications, Accreditation, Training:
Required:
  • Bachelor's degree or master's degree (preferred) in chemical engineer or related field and or equivalent degree.

Preferred:
  • Experience in refining, petrochemical, or upstream facilities with complex relief systems.
  • Exposure to flare network modeling and backpressure analysis.
  • Familiarity with corporate or operator PRD programs and compliance frameworks.
  • EIT certification or progress toward Professional Engineer (PE) license.
  • Experience with brownfield modifications, MOC processes, or debottlenecking studies.

Opportunities to all qualified applicants and employees without regard to age, race, creed, color, religion, sex, national origin, ancestry, disability status, veteran status, sexual orientation, gender identity or expression, genetic information, marital status, citizenship status or any other basis as protected by federal, state, or local law.
Our policy is to conduct background checks for all candidates who accept an offer of employment with us.
Moving forward together
We want our people to be energized and empowered to drive sustainable impact. So, our focus is on a values-inspired culture that unlocks brilliance through belonging, connection and innovation. We're building a diverse, inclusive and respectful workplace. Creating a space where everyone feels they belong, can be themselves, and are heard.
And we're not just talking about it; we're doing it. We're reskilling our people, leveraging transferable skills, and supporting the transition of our workforce to become experts in today's low carbon energy infrastructure and technology. Whatever your ambition, there's a path for you here.
And there's no barrier to your potential career success. Join us to broaden your horizons, explore diverse opportunities, and be part of delivering sustainable change.

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