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Process Engineer Consultant Jobs (NOW HIRING)

Mirus Consulting Group

Process Engineer

Manati, PR

mîrus Consulting Group is a local company based in Humacao, Puerto Rico that provides computer ... Position Overview The Process Engineer to support the Process Engineering organization as a ...

Applied Engineering

Process Engineer

Appleton, WI

$97K - $112K/yr

... consulting company dedicated to providing exceptional talent and technology. We have won numerous awards, including Best Place to Work and Top Place to Intern. Our unique company culture blends top ...

Applied Engineering

Process Engineer

Fond Du Lac, WI

$97K - $112K/yr

... consulting company dedicated to providing exceptional talent and technology. We have won numerous awards, including Best Place to Work and Top Place to Intern. Our unique company culture blends top ...

Wood Plc

Process Engineer

Houston, TX

Overview / Responsibilities Wood is currently recruiting for a Process Engineer in the oil and gas ... We provide consulting, projects and operations solutions in more than 60 countries, employing ...

Applied Engineering

Process Engineer

Oshkosh, WI

$97K - $112K/yr

... consulting company dedicated to providing exceptional talent and technology. We have won numerous awards, including Best Place to Work and Top Place to Intern. Our unique company culture blends top ...

Stone Peak

Process Engineer

Salt Lake City, UT

Strong technical and writing skills * 4+ years of experience in an industrial manufacturing setting or working as a consulting process engineer is preferred * Spanish or Portuguese language skills ...

Stone Peak

Process Engineer

San Diego, CA

Three (3) plus years of experience in an industrial manufacturing setting or working as a consulting process engineer is preferred * Spanish or Portuguese language skills are a plus, but not required ...

Odfjell USA Houston Inc

Process Engineer

Houston, TX · On-site

Review as needed, the design and engineering work performed by consultants and contractors, to help ... process and/or utility engineering at a chemical terminal, chemical plant, refinery or multi ...

Stone Peak

Process Engineer

Atlanta, GA · On-site

Three (3) plus years of experience in an industrial manufacturing setting or working as a consulting process engineer is preferred * Spanish or Portuguese language skills are a plus, but not required ...

Stone Peak

Process Engineer

Salt Lake City, UT · On-site

Strong technical and writing skills * 4+ years of experience in an industrial manufacturing setting or working as a consulting process engineer is preferred * Spanish or Portuguese language skills ...

Stone Peak

Process Engineer

San Diego, CA · On-site

Three (3) plus years of experience in an industrial manufacturing setting or working as a consulting process engineer is preferred * Spanish or Portuguese language skills are a plus, but not required ...

Stone Peak

Process Engineer

Springfield, MA · On-site

Three (3) plus years of experience in an industrial manufacturing setting or working as a consulting process engineer is preferred * Spanish or Portuguese language skills are a plus, but not required ...

Wood Plc

Process Engineer

Bishop, TX

Overview / Responsibilities Wood is currently searching for a Process Engineer with experience in ... We provide consulting, projects and operations solutions in more than 60 countries, employing ...

Stone Peak

Process Engineer

Springfield, MA

Three (3) plus years of experience in an industrial manufacturing setting or working as a consulting process engineer is preferred * Spanish or Portuguese language skills are a plus, but not required ...

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How much do process engineer consultant jobs pay per hour?

As of May 29, 2026, the average hourly pay for process engineer consultant in the United States is $55.83, according to ZipRecruiter salary data. Most workers in this role earn between $53.61 and $57.69 per hour, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Process Engineer Consultant, and why are they important?

To thrive as a Process Engineer Consultant, you need a solid background in process engineering principles, problem-solving, and process optimization, usually backed by a degree in chemical, mechanical, or industrial engineering. Familiarity with process simulation software (e.g., Aspen Plus, HYSYS), Six Sigma or Lean certifications, and data analysis tools is typically required. Strong communication, analytical thinking, and project management skills are vital for collaborating with clients and delivering impactful solutions. These skills and qualifications ensure efficient process improvements, client satisfaction, and successful project outcomes.

How does a Process Engineer Consultant typically collaborate with client teams during a project?

Process Engineer Consultants work closely with client teams by facilitating workshops, conducting site assessments, and gathering input from key stakeholders to understand current workflows and identify areas for improvement. They often serve as a bridge between technical staff and management, ensuring recommendations are both practical and aligned with business goals. Regular communication, progress updates, and feedback sessions are essential parts of the collaboration, helping to build consensus and ensure successful implementation of solutions.

What are Process Engineer Consultants?

Process Engineer Consultants are professionals who analyze, design, and optimize processes within an organization to improve efficiency, quality, and productivity. They typically work with clients in industries such as manufacturing, chemical, pharmaceutical, or energy to identify process bottlenecks and recommend solutions. Their responsibilities often include process mapping, data analysis, project management, and implementing best practices. By leveraging their expertise, organizations can reduce costs, improve safety, and achieve regulatory compliance.

What is the difference between Process Engineer Consultant vs Process Engineer?

AspectProcess Engineer ConsultantProcess Engineer
CredentialsBachelor's degree in engineering, certifications like Six Sigma or LeanBachelor's or Master's in engineering, relevant certifications
Work EnvironmentConsulting firms, client sites, project-basedManufacturing plants, production facilities, corporate offices
Employer & IndustryConsulting companies, industrial sectorsManufacturing, chemical, food processing industries

Process Engineer Consultants focus on advising clients on process improvements across various projects, often working on a contract basis. Process Engineers typically work within a company to optimize manufacturing processes. Both roles require similar credentials and certifications, but their work environments and employment types differ.

More about Process Engineer Consultant jobs
What states have the most Process Engineer Consultant jobs? States with the most job openings for Process Engineer Consultant jobs include:
What job categories do people searching Process Engineer Consultant jobs look for? The top searched job categories for Process Engineer Consultant jobs are:
Process Engineer Consultant jobs near you
Infographic showing various Process Engineer Consultant job openings in the United States as of May 2026, with employment types broken down into 53% Full Time, 6% Part Time, and 41% Contract. Highlights an 94% In-person, and 6% Remote job distribution, with an average salary of $116,128 per year, or $55.8 per hour.

Decision Analytics Consultant - Process Engineer (Manufacturing)

ZS

Philadelphia, PA • On-site

$155K - $190K/yr

Full-time

Posted 10 days ago

Job description

ZS is a place where passion changes lives. As a management consulting and technology firm focused on improving life and how we live it, we transform ideas into impact by bringing together data, science, technology and human ingenuity to deliver better outcomes for all. Here you'll work side-by-side with a powerful collective of thinkers and experts shaping life-changing solutions for patients, caregivers and consumers, worldwide. ZSers drive impact by bringing a client-first mentality to each and every engagement. We partner collaboratively with our clients to develop custom solutions and technology products that create value and deliver company results across critical areas of their business. Bring your curiosity for learning, bold ideas, courage and passion to drive life-changing impact to ZS.
Insights & Analytics
ZS's Insights & Analytics group partners with healthcare and life sciences clients to solve complex manufacturing and operations challenges using data, engineering rigor, and structured problem solving.
We are seeking a Process Engineer Consultant (Decision Analytics) with strong domain expertise in commercial pharmaceutical manufacturing and shopfloor experience who have worked closely with manufacturing operations and quality systems. They will support and lead projects focused on designing, optimizing, and scaling pharmaceutical and biotech manufacturing processes.
This role is ideal for an engineer with hands-on experience in one or more of biologics, cell & gene therapy, or aseptic/sterile fill-finish operations, who enjoys working cross-functionally and using data to improve safety, efficiency, and product quality.
What You'll Do: As a Decision Analytics Consultant in Manufacturing, you will...
  • Lead and support process design, operational improvement and optimization projects across drug substance and drug product manufacturing (e.g., upstream, downstream, utilities, fill-finish), from early concept through detailed design and implementation.
  • Partner with client engineering, manufacturing, quality, and supply chain teams to map current processes, identify bottlenecks and recurring issues, and propose innovative design and operating strategies that improve throughput, safety, maintainability, and flexibility for future products.
  • Use (manufacturing and quality) data-driven analysis (e.g., equipment performance data, production data, deviation trends) to diagnose process issues, quantify impact, and recommend short- and long-term solutions.
  • Contribute to facility and equipment design for new or expanded manufacturing capacity, including process flow development, material and personnel flows, and support for multi-product or "lights-out" / high-automation concepts where appropriate.
  • Link manufacturing performance improvements (e.g., OEE, yield, cycle time) to broader supply chain outcomes such as service levels, reliability, and supply assurance.
  • Support deviation investigations, change control discussions, quality driven tradeoffs, balancing throughput, risk, and compliance in a cGMP environment.
  • Work with our analytics and digital teams to leverage data from MES, historians, LIMS, QMS, SAP, and other systems to track key performance indicators (e.g., OEE, yield, cycle time, quality metrics) and identify improvement opportunities.
  • Contribute to thought leadership and practice development in areas such as process optimization, tech transfer, scale-up, and smart manufacturing within life sciences.
  • Support and sometimes lead client presentations, workshops, and design reviews, clearly communicating technical concepts and trade-offs to both technical and business stakeholders.
  • Collaborate with ZS colleagues to define project scope, develop workplans, and ensure on-time, high-quality delivery across multiple engagements.
  • Mentor junior team members, provide feedback, and help build functional expertise within the broader manufacturing and operations team.

What You'll Bring:
  • Bachelor's degree in Engineering (e.g., Chemical, Biochemical, Mechanical, Industrial) or a closely related technical discipline; an advanced degree is a plus.
  • 5+ years of relevant experience in process engineering or technical consulting within the pharmaceutical, biotech, or broader process industries, with exposure to large-scale biologics, cell & gene therapy, or aseptic manufacturing.
  • Demonstrated experience in process design and improvement, such as:
  • Designing or modifying unit operations (upstream, downstream, utilities, or fill-finish)
  • Conducting capacity and throughput analyses
  • Improving safety, quality, and reliability through engineering changes
  • Supporting tech transfer or scale-up activities
  • Comfort analyzing and synthesizing large data sets, developing clear visuals, and translating insights into actionable recommendations for clients.
  • Strong understanding of Quality systems that are part of routine manufacturing, including deviations, CAPAs, and change control, and how they impact manufacturing and process improvement efforts.
  • Familiarity with cGMP environments and cross-functional collaboration with Quality, Validation, and Manufacturing teams. Experience supporting commissioning/qualification or new equipment start-up is a plus.
  • Practical familiarity with Manufacturing 4.0 / Smart Manufacturing concepts and the role of digital tools and data in driving manufacturing performance (e.g., understanding of MES, historians, LIMS, QMS, SAP, and how data from these systems can be used for KPIs and process improvement).
  • Strong communication and client-facing skills, with the ability to structure complex ideas, build relationships, and gain stakeholder buy-in, from shop floor operators to senior leaders.
  • Comfort working across multiple client engagements, adapting quickly to new environments, and collaborating within crossfunctional consulting teams.
  • High motivation, strong work ethic, and a team-oriented mindset, with experience collaborating across offices or virtual teams.
  • Fluency in English
  • Client-first mentality
  • Intense work ethic
  • Collaborative spirit and problem-solving approach

How you'll grow:
  • Cross-functional skills development & custom learning pathways
  • Milestone training programs aligned to career progression opportunities
  • Internal mobility paths that empower growth via s-curves, individual contribution and role expansions

Perks & Benefits:
At ZS, your growth matters. We offer a comprehensive total rewards package that supports your health and well-being, financial future, time away, and professional development. With robust skills-building programs, multiple career progression paths, internal mobility, and a deeply collaborative culture, you'll have the opportunity to do meaningful work, expand your capabilities, and thrive as part of a global community. For details on total rewards in United States, visit ZS US office locations | Where we work | ZS.
Hybrid working model:
We are committed to giving our employees a flexible and connected way of working. A flexible and connected ZS allows us to combine work from home and on-site presence at clients/ZS offices for the majority of our week. The magic of ZS culture and innovation thrives in both planned and spontaneous face-to-face connections.
Travel:
Travel is a requirement at ZS for client facing ZSers; business needs of your project and client are the priority. While some projects may be local, all client-facing ZSers should be prepared to travel as needed. Travel provides opportunities to strengthen client relationships, gain diverse experiences, and enhance professional growth by working in different environments and cultures.
Considering applying?
At ZS, we honor the visible and invisible elements of our identities, personal experiences, and belief systems-the ones that comprise us as individuals, shape who we are, and make us unique. We believe your personal interests, identities, and desire to learn are integral to your success here. We are committed to building a team that reflects a broad variety of backgrounds, perspectives, and experiences. Learn more about our inclusion and belonging efforts and the networks ZS supports to assist our ZSers in cultivating community spaces and obtaining the resources they need to thrive.
If you're eager to grow, contribute, and bring your unique self to our work, we encourage you to apply.
ZS is an equal opportunity employer and is committed to providing equal employment and advancement opportunities without regard to any class protected by applicable law.
To complete your application:
Candidates must possess or be able to obtain work authorization for their intended country of employment. An on-line application, including a full set of transcripts (official or unofficial), is required to be considered.
NO AGENCY CALLS, PLEASE.
Find Out More At:
www.zs.com

About ZS

Sourced by ZipRecruiter

Industry

Business management consulting

Company size

10,000+ Employees

Headquarters location

Evanston, IL, US

Year founded

1983

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