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Process Engineer Consultant Jobs (NOW HIRING)

Liquid-Process-Equipment

WI · On-site

$120 - $160/hr

Project/Process Engineer We are seeking a Project/Process Engineer to provide clients with expert ... Conduct technical presentations to integrators, engineering firms and consultants regarding ...

New

SKF Group

SPS Process Engineer

Sumter, SC · On-site

SPS Process Engineer Location: Sumter, SC Salary Range: $ 85,000.00 to $ 95,000.00 Position Summary ... Provide Engineering Consultation * Act as an internal engineering consultant to assign functional ...

SKF

SPS Process Engineer

Sumter, SC

SPS Process Engineer Location: Sumter, SC Salary Range: $ 85,000.00 to $ 95,000.00 Position Summary ... Provide Engineering Consultation * Act as an internal engineering consultant to assign functional ...

Norpac Paper

Process Engineer

Longview, WA · On-site

$78K - $98K/yr

NORPAC is looking for an experienced Process Engineer. Key Duties and Responsibilities (Essential ... Manage engineering consulting personnel engaged in preparation of project scope and estimates ...

Applied Engineering

Process Engineer

Appleton, WI

$97K - $112K/yr

... consulting company dedicated to providing exceptional talent and technology. We have won numerous awards, including Best Place to Work and Top Place to Intern. Our unique company culture blends top ...

Applied Engineering

Process Engineer

Fond Du Lac, WI

$97K - $112K/yr

... consulting company dedicated to providing exceptional talent and technology. We have won numerous awards, including Best Place to Work and Top Place to Intern. Our unique company culture blends top ...

AB SKF

SPS Process Engineer

Sumter, SC · On-site

SPS Process Engineer Location: Sumter, SC Salary Range: $ 85,000.00 to $ 95,000.00 Position Summary ... Provide Engineering Consultation * Act as an internal engineering consultant to assign functional ...

Applied Engineering

Process Engineer

Oshkosh, WI · On-site

$97K - $112K/yr

... consulting company dedicated to providing exceptional talent and technology. We have won numerous awards, including Best Place to Work and Top Place to Intern. Our unique company culture blends top ...

Applied Engineering

Process Engineer

Ripon, WI · On-site

$97K - $112K/yr

... consulting company dedicated to providing exceptional talent and technology. We have won numerous awards, including Best Place to Work and Top Place to Intern. Our unique company culture blends top ...

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Process Engineer Consultant information

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How much do process engineer consultant jobs pay per hour?

As of Aug 19, 2026, the average hourly pay for process engineer consultant in the United States is $55.83, according to ZipRecruiter salary data. Most workers in this role earn between $53.61 and $57.69 per hour, depending on experience, location, and employer.

What is a process engineer consultant?

Process Engineer Consultants are professionals who analyze, design, and optimize processes within an organization to improve efficiency, quality, and productivity. They typically work with clients in industries such as manufacturing, chemical, pharmaceutical, or energy to identify process bottlenecks and recommend solutions. Their responsibilities often include process mapping, data analysis, project management, and implementing best practices. By leveraging their expertise, organizations can reduce costs, improve safety, and achieve regulatory compliance.

What are the key skills and qualifications needed to thrive as a process engineer consultant?

To thrive as a Process Engineer Consultant, you need a solid background in process engineering principles, problem-solving, and process optimization, usually backed by a degree in chemical, mechanical, or industrial engineering. Familiarity with process simulation software (e.g., Aspen Plus, HYSYS), Six Sigma or Lean certifications, and data analysis tools is typically required. Strong communication, analytical thinking, and project management skills are vital for collaborating with clients and delivering impactful solutions. These skills and qualifications ensure efficient process improvements, client satisfaction, and successful project outcomes.

How does a process engineer consultant typically collaborate with client teams during a project?

Process Engineer Consultants work closely with client teams by facilitating workshops, conducting site assessments, and gathering input from key stakeholders to understand current workflows and identify areas for improvement. They often serve as a bridge between technical staff and management, ensuring recommendations are both practical and aligned with business goals. Regular communication, progress updates, and feedback sessions are essential parts of the collaboration, helping to build consensus and ensure successful implementation of solutions.

What is the difference between Process Engineer Consultant vs Process Engineer?

AspectProcess Engineer ConsultantProcess Engineer
CredentialsBachelor's degree in engineering, certifications like Six Sigma or LeanBachelor's or Master's in engineering, relevant certifications
Work EnvironmentConsulting firms, client sites, project-basedManufacturing plants, production facilities, corporate offices
Employer & IndustryConsulting companies, industrial sectorsManufacturing, chemical, food processing industries

Process Engineer Consultants focus on advising clients on process improvements across various projects, often working on a contract basis. Process Engineers typically work within a company to optimize manufacturing processes. Both roles require similar credentials and certifications, but their work environments and employment types differ.

Do process engineer consultants make a lot of money?

Process engineer consultants typically earn competitive salaries that vary based on experience, industry, and location. They often have specialized skills in process optimization, project management, and engineering tools, which can lead to higher compensation levels compared to entry-level roles. Experienced consultants with certifications and a strong track record can command higher rates or salaries in the field.
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What job categories do people searching Process Engineer Consultant jobs look for?

The top searched job categories for Process Engineer Consultant jobs are:

Process Engineer Consultant jobs near you
Infographic showing various Process Engineer Consultant job openings in the United States as of August 2026, with employment types broken down into 1% As Needed, 79% Full Time, 16% Part Time, 3% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $116,128 per year, or $55.8 per hour.

Process Engineer (FMCG)

The AES Group

Bowling Green, KY • On-site

Contractor

Posted 16 days ago

Job description

Role: Process Engineer – FMCG
Location: Bowling Green, KY preferred; Cincinnati, OH also considered
Experience: 5-8 years
 
Let’s create our future together at The AES Group!
 
About The AES Group:
The AES Group is a premier technology and engineering consulting company that has been bringing businesses and talent together for over 20 years to deliver innovative solutions that have the greatest positive impact on society. AES has helped over 40 business enterprises, including Fortune 500 companies, engage their customers, empower their employees, and transform their business operations with the power of cloud, data, AI, engineering, and other emerging technologies.
 

Benefits and Opportunity Highlights
  • Long-term project opportunity with a stable engineering environment
  • Competitive hourly compensation with limited flexibility
  • Exposure to complex FMCG process engineering projects
  • Opportunity to work across concepts, FEED, detailed design, commissioning, and handover phases
  • Potential project-based travel within the United States or Europe
  • Collaboration with multidisciplinary and multinational engineering teams
Role Overview
One of our clients in the consumer products industry is seeking an experienced Process Engineer with strong FMCG expertise. The selected professional will support process engineering activities across the full project lifecycle, from conceptual design and FEED through detailed engineering, commissioning, and final handover to operations.
The ideal candidate will have hands-on experience with hygienic process design, hydraulic calculations, equipment selection, process simulation, and engineering standards applicable to food, beauty, and consumer product manufacturing environments.
 
Key Responsibilities
  • Plan, supervise, and manage process engineering activities throughout all project phases, including concept, FEED, detailed design, commissioning, and handover.
  • Develop project design basis documents and prepare deliverables such as process flow diagrams, heat and mass balance diagrams, P&IDs, valve lists, line lists, and equipment data sheets.
  • Coordinate with process, mechanical, instrumentation, operations, and process safety teams to support timely design completion.
  • Select hygienic process equipment, including sanitary pumps, diaphragm valves, mix-proof valves, butterfly valves, heat exchangers, mixing vessels, and storage vessels.
  • Design hygienic systems with proper drainability, dead-leg-free piping, smooth surface finishes, effective spray-ball coverage, and minimal contamination risks.
  • Perform hydraulic calculations, pump selection and sizing, line sizing, valve sizing, and piping material selection.
  • Support installation qualification and operational qualification activities for tanks, pumps, compressors, chillers, reactors, pressure relief valves, cyclones, degassers, mixers, and heat exchangers.
  • Participate in 3D model reviews to verify compliance with process and system design requirements.
  • Coordinate with research and development teams to obtain simulation data, process inputs, and technical requirements.
  • Evaluate technical bids, review vendor drawings, and participate in factory acceptance testing.
  • Review construction quality for process equipment and piping against approved engineering designs.
  • Support the development and continuous improvement of departmental procedures, workflows, and engineering standards.
  • Travel within the United States or Europe when required by project needs.
Required Qualifications
  • Bachelor’s or master’s degree in chemical engineering.
  • 5 to 8 years of relevant process engineering experience in FMCG, consumer products, food, beauty, or related manufacturing environments.
  • Strong knowledge of hygienic and clean process design.
  • Experience with non-Newtonian fluid calculations, hydraulic calculations, and line sizing.
  • Experience designing mixing tanks, storage tanks, heat exchangers, and CIP/SIP systems.
  • Familiarity with process simulation and hydraulic modeling tools such as UniSim and AFT Fathom.
  • Knowledge of ASME BPE, 3-A Sanitary Standards, EHEDG, ASME B31.3, and ASME Boiler and Pressure Vessel Code Sections I and VIII.
  • Experience participating in process safety studies, including HAZOP and SIL assessments.
  • Strong analytical, technical communication, and problem-solving skills.
  • Ability to work independently in a self-driven and professional manner.
  • Ability to collaborate effectively in multidisciplinary and multinational teams.
  • Strong written and verbal English communication skills.
  • Ability to adapt to a fast-paced project environment.
Preferred Software Skills
Experience with the following tools is beneficial but not mandatory:
  • Aspen HYSYS or similar chemical process simulation software
  • AFT Fathom for hydraulic system modeling
  • AVEVA P&ID for process and instrumentation diagrams
  • Emerson PRV2size for pressure relief valve and vent sizing
  • AutoCAD for process flow diagrams and engineering drawings
Ready to make an impact? Apply now and join us on our journey!