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Process Development Jobs in Gaithersburg, MD (NOW HIRING)

The ideal candidate brings hands-on experience with cell therapy unit operations throughpreviousexperience in process development and/or manufacturing, as well asexpertisein technology transfer.

Sr Process Engineer II

Frederick, MD · On-site

$153K - $199K/yr

Global Process Stewardship * Own and maintain global process documentation, including Process ... Support the development of a standardized documentation and governance framework to enable ...

Work closely with the systems and software engineering process development team members to determine organizational readiness for assessment as well as in conducting assessments Coordinate and ...

Work closely with the systems and software engineering process development team members to determine organizational readiness for assessment as well as in conducting assessments Coordinate and ...

Work closely with the systems and software engineering process development team members to determine organizational readiness for assessment as well as in conducting assessments Coordinate and ...

This role is a key contributor to ESAB's technology, product development, and R&D activities. The ... Analyze and improve welding processes together with engineering teams. * Take welding performance ...

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Process Development information

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How much do process development jobs pay per hour?

As of Jul 18, 2026, the average hourly pay for process development in Gaithersburg, MD is $36.39, according to ZipRecruiter salary data. Most workers in this role earn between $29.86 and $44.66 per hour, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Process Development professional, and why are they important?

To thrive in Process Development, you need a strong background in engineering, chemistry, or a related scientific field, often with a bachelor's or advanced degree. Familiarity with process simulation software, statistical analysis tools, and industry-specific quality standards or certifications like Six Sigma is typically required. Analytical thinking, problem-solving abilities, and effective cross-functional communication are crucial soft skills for success in this role. These skills and qualifications are vital for designing efficient, scalable processes that improve productivity and ensure product quality.

What is the difference between Process Development vs Process Engineering?

AspectProcess DevelopmentProcess Engineering
FocusDesigning and optimizing new processes for products or manufacturingImplementing, maintaining, and improving existing processes
Work StageEarly-stage process creation and testingScaling up, troubleshooting, and sustaining processes
Skills & CertificationsChemical/biochemical engineering, lab skills, process modelingProcess optimization, quality control, engineering principles

Process Development primarily focuses on creating and refining new processes, while Process Engineering emphasizes implementing and maintaining those processes in production. Both roles require similar technical backgrounds but differ in their stage of involvement within the product lifecycle.

What is process development?

Process development is the systematic approach of designing, optimizing, and scaling up manufacturing or business processes to improve efficiency, quality, and cost-effectiveness. It typically involves taking a concept or product from the laboratory or pilot stage to full-scale production, ensuring that the process is robust, reproducible, and compliant with industry standards. Professionals in process development work closely with research, engineering, and production teams to identify improvements and troubleshoot issues during scale-up.

What are the main challenges faced by professionals in Process Development, and how are they typically addressed?

Professionals in Process Development often encounter challenges such as scaling laboratory processes to full production, troubleshooting unexpected technical issues, and ensuring process consistency while meeting regulatory requirements. These challenges are typically addressed by collaborating closely with cross-functional teams—including R&D, Quality Assurance, and Manufacturing—to share expertise and implement robust validation protocols. Continuous learning, strong project management skills, and adaptability are important for overcoming these hurdles and ensuring successful process implementation.
What are popular job titles related to Process Development jobs in Gaithersburg, MD? For Process Development jobs in Gaithersburg, MD, the most frequently searched job titles are:
What job categories do people searching Process Development jobs in Gaithersburg, MD look for? The top searched job categories for Process Development jobs in Gaithersburg, MD are:
What cities near Gaithersburg, MD are hiring for Process Development jobs? Cities near Gaithersburg, MD with the most Process Development job openings:
Infographic showing various Process Development job openings in Gaithersburg, MD as of July 2026, with employment types broken down into 1% As Needed, 81% Full Time, 16% Part Time, and 2% Contract. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $75,697 per year, or $36.4 per hour.
Process Engineer

Full-time

Medical, Dental, Vision, Retirement, PTO

Re-posted 27 days ago


AstraZeneca rating

8.4

Company rating: 8.4 out of 10

Based on 44 frontline employees who took The Breakroom Quiz

18th of 74 rated pharmaceutical


Job description

Job Description -Process Engineer, Manufacturing Sciences & Technology, Cell Therapy

Location: AstraZeneca, Rockville, MD

Travel: Up to 15%domesticand international travelrequired

Position Summary

We are seeking an experienced Process Engineer to join our Manufacturing Sciences & Technology (MS&T) function as a member of the site-based MS&T team at AstraZeneca's Rockville, MD cell therapy manufacturing facility.

This position focuses on ensuring robust, compliant, and cost-effective manufacturing of clinical and commercial cell therapy products.

Responsibilities include leading on-the-floor / hands-on technical support, developing technical instructions, procedures, and operator training content, performing data analysis and process performance trending, leading complex deviation investigations, driving implementation of CAPAs and continuous improvement through change controls, and contributing to validation and regulatory deliverables. These responsibilities will be exercised through the scope of supporting technology transfers, clinical manufacturing, site readiness, process validation/PPQ, commercial manufacture readiness, andproductlifecycle management activities.

The ideal candidate brings hands-on experience with cell therapy unit operations throughpreviousexperience in process development and/or manufacturing, as well asexpertisein technology transfer. Experience with process validation and commercialization activities is desired. This position will report to Director, MS&T, Cell TherapyDevelopmentand Operations.

Key Responsibilities

Site manufacturing support

Process Execution Support: Provide day-to-day technical support for cell therapy manufacturing, including on-the-floor support for critical campaigns (including occasional off-shift support whererequired)

Operations Support: Represent Site MS&T function at site operational tier meetings, providing collaborative inputs that drive site activities

Data trending and analysis:Maintainmanufacturing data tracking system and control charts, perform trend analyses,identifysignals, and drivetimelysignal-to-action with clear documentation and cross-functional alignment.

Process performance monitoring: Conduct batch record review, deviation assessment, and data trending to ensure robustness of cell therapy manufacturing processes.

Deviation/CAPA Support: Lead or co-lead technical investigations for deviations and process excursions, perform root cause analysis,developand implement CAPAs withappropriate data.

Continuous improvements:Identify, justify, and implement continuous improvements by shepherding changes through crossfunctional change controls withappropriate riskassessments and comparability.

Raw materials: Support qualification of critical materials (e.g., cytokines, viral vector, single-use assemblies) and assess impact of raw material changes, and contribute to second-source strategies

Automation: Partner with automation/digital manufacturing teams to implement electronic batch record improvements

Documentation & GMP Compliance: Author and revise batch records, SOPs, and technical reports; protocols, summary reports, ensure adherence to cGMP/ATMP requirements and data integrity principles (ALCOA+).

Training & Knowledge Transfer: Deliver operator training on critical process steps or process changes; contribute to lessons-learned, playbooks, and best practices across sites.

Regulatory Contributions: Draft and review CMC sections (Module 3) response to agency question, support healthauthorityand internal audits/inspections.

Technology Transfer & Process Validation

Draft and review risk assessments and comparability study design

Contribute to technology transfer packages (process descriptions, URS inputs, BOMs, risk assessments), implement process changes, coordinate execution of engineering runs and comparability/bridging studies, author technical reports

Translate process characterization outputs from development into manufacturing controls, and draft sections of PPQ protocols/reports

Provide onthefloor technical support during scaleup, engineering runs, PPQ batches, and commercial manufacturing campaigns (including offshift support whenrequired).

CrossFunctional Collaboration

Position serves as primary interface between site Manufacturing, site Quality, site Supply Chain, and global functions of Process Development and CMC regulatory

Support lifecycle management for cell therapy processes, including continuous improvement initiatives and post-approval changes

Required Qualifications:

A minimum ofa Bachelor'sdegree with 5+ years of hands-on industry experience isrequired

Technical Skills

Strong technical and hands-onexpertisein key cell therapy unit operations and common cell therapy processing equipment

Demonstratedexperience working in GMP environments, including batch record execution or review, deviations, and investigations.

Proficiencywith statisticalanalysis(including univariate, multi-variate analysis, control charts)

Demonstratedability inaccurateand thorough technical writing, paired with clear and concise verbal communication

Strong data analysis, and problemsolving skills.

Soft skills

Excellent crossfunctional communication and collaboration.

Ability to translate complex data into clear decisions and regulatory-ready narratives.

Excellent problem solving, cross-functional leadership, and communication under time-sensitive conditions.

Preferred Qualifications:

Preferred:PhD in Chemical Engineering, Biochemical Engineering, Biotechnology, or related field OR M.S. with 2+ years of hands-on industry experience

Experience with latestage clinical manufacturing support of cell therapy products

Experience with process validation and commercial readiness of cell therapy products

Work Environment

On-site in Rockville, MD

Ability to travel ~15% to other manufacturing facilities

The annual base pay (or hourly rate of compensation) for this position ranges from $ 79,336.80 - 119,005.20. Our positions offer eligibility for various incentives-an opportunity to receive short-term incentive bonuses, equity-based awards for salaried roles and commissions for sales roles. Benefits offered include qualified retirement programs, paid time off (i.e., vacation, holiday, and leaves), as well as health, dental, and vision coverage in accordance with the terms of the applicable plans.

On-call rotation during engineering/PPQ/critical campaigns

Date Posted

10-Jul-2026

Closing Date

23-Jul-2026

Our mission is to build an inclusive environment where equal employment opportunities are available to all applicants and employees. In furtherance of that mission, we welcome and consider applications from all qualified candidates, regardless of their protected characteristics. If you have a disability or special need that requires accommodation, please complete the corresponding section in the application form.


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