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Process Development Engineer Jobs in Somerville, MA

Takeda

Downstream Engineer III

Lexington, MA · On-site

Join Takeda as a Downstream Process Development, Engineer III. As a solid professional, you receive assignments with objectives and goals, providing guidance to employees based on established ...

Ocular Therapeutix

Process Engineer, MSAT

Bedford, MA · On-site

This engineer will join a team in the clinical and commercial development of the processes used to manufacture sustained release hydrogel drug products. This role includes but is not limited to ...

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All JobsProcess Development Engineer JobsProcess Development Engineer Jobs in Somerville, MA

Process Development Engineer information

See Somerville, MA salary details

$49.7K

$110.9K

$166.4K

How much do process development engineer jobs pay per year?

As of Aug 7, 2026, the average yearly pay for process development engineer in Somerville, MA is $110,888.00, according to ZipRecruiter salary data. Most workers in this role earn between $87,800.00 and $129,900.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a process development engineer?

To thrive as a Process Development Engineer, you need a solid foundation in engineering principles, process optimization, and problem-solving, typically supported by a degree in chemical, mechanical, or industrial engineering. Familiarity with process simulation software (such as Aspen Plus or MATLAB), Six Sigma methodologies, and relevant industry certifications is often required. Strong analytical thinking, effective communication, and teamwork skills help you excel in cross-functional projects and drive continuous improvement. These skills and qualities are crucial for designing efficient processes, ensuring product quality, and supporting organizational competitiveness.

What is a process development engineer?

A process development engineer designs and plans production systems to be cost-effective, safe, and meet quality requirements for their industry. These professionals often work as part of a quality assurance team or a production management department for industrial companies, such as manufacturing or mining businesses. As a process development engineer, your job duties include reviewing the company's current production processes and designing modifications to the current system or creating new systems to increase productivity. Once you have installed or implemented the system, you make sure to test and troubleshoot it to ensure they run properly.

What are some common challenges faced by process development engineers when scaling up from laboratory to production environments?

One of the main challenges Process Development Engineers encounter is ensuring that processes which work efficiently at a laboratory scale can be reliably and safely replicated in full-scale manufacturing. Differences in equipment size, process dynamics, and raw material variability can lead to unforeseen issues such as inconsistent product quality or unexpected safety hazards. Effective communication and collaboration with both R&D and production teams are essential to troubleshoot problems and optimize process parameters. Engineers often need to adapt quickly, apply problem-solving skills, and implement robust validation protocols to ensure successful scale-up.

What is the difference between Process Development Engineer vs Manufacturing Engineer?

AspectProcess Development EngineerManufacturing Engineer
Primary FocusDesigning and optimizing manufacturing processes for new productsOverseeing and improving existing manufacturing processes
Work EnvironmentR&D labs, pilot plants, early-stage productionProduction floors, plant operations
Required CredentialsBachelor's or higher in engineering, experience in process designBachelor's or higher in engineering, experience in manufacturing
Industry UsagePharmaceuticals, electronics, chemicals, biotechAutomotive, consumer goods, electronics, industrial manufacturing

While both roles involve process optimization, Process Development Engineers focus on creating and refining new manufacturing processes, often in early development stages. Manufacturing Engineers typically work on maintaining and improving existing production processes to ensure efficiency and quality in ongoing operations.

More about Process Development Engineer jobs
What are popular job titles related to Process Development Engineer jobs in Somerville, MA? For Process Development Engineer jobs in Somerville, MA, the most frequently searched job titles are:
What cities near Somerville, MA are hiring for Process Development Engineer jobs? Cities near Somerville, MA with the most Process Development Engineer job openings:
Process Development Engineer jobs near you
Infographic showing various Process Development Engineer job openings in Somerville, MA as of August 2026, with employment types broken down into 1% As Needed, 81% Full Time, 15% Part Time, and 3% Contract. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $110,888 per year, or $53.3 per hour.

Product Development Engineer

ClinLab Solutions Group

Marlborough, MA • On-site

Other

This job post has expired today. Applications are no longer accepted.

Job description

Product Development Engineer

Marlborough, MA


Seeking a hands-on engineer to drive product and application development in electroplating chemistry and alloy applications. This role involves process optimization, experimental design, and technical documentation, supporting both internal and external stakeholders.


Responsibilities:

  • Lead the development and optimization of electroplating chemistry products and processes, including establishing control ranges and maintenance procedures.
  • Conduct chemistry operations, analysis, and maintenance to ensure process reliability and quality.
  • Scale up processes and troubleshoot technical issues to support manufacturing and application needs.
  • Develop and optimize alloy applications, including test method development and meeting customer specifications.
  • Design, execute, and document experimental plans for process and product development.
  • Operate and maintain process equipment, ensuring proper function and safety.
  • Perform materials inspection and failure analysis to support quality and reliability objectives.
  • Transfer process knowledge and documentation to both internal teams and external customers, ensuring clear communication and understanding.


Qualifications:

  • Experience with wet chemistry handling and adherence to safe working practices.
  • Proven ability to execute and analyze detailed experiments in a laboratory or production environment.
  • Strong documentation and communication skills for technical reporting and knowledge transfer.
  • Background in inorganic materials testing and analysis, such as SEM/EDS, XRF, hardness/durability, cross sectioning, or environmental testing.
  • Demonstrated capability to multi-task and work effectively both independently and as part of a team.
  • Relevant education in chemistry, materials science, chemical engineering, or a related field.
  • Hands-on experience in process development, scale-up, and troubleshooting is highly valued.
  • Ability to interact with customers and support technical requirements for product applications.


Apply