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Process Development Engineer Jobs in Somerville, MA

Process Development Associate What you will do Let's do this. Let's change the world. In this vital ... Automation programming for benchtop bioreactors, chromatography systems, and robotic liquid ...

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Process Development Engineer information

See Somerville, MA salary details

$49.7K

$110.9K

$166.4K

How much do process development engineer jobs pay per year?

As of Jun 26, 2026, the average yearly pay for process development engineer in Somerville, MA is $110,888.00, according to ZipRecruiter salary data. Most workers in this role earn between $87,800.00 and $129,900.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Process Development Engineer, and why are they important?

To thrive as a Process Development Engineer, you need a solid foundation in engineering principles, process optimization, and problem-solving, typically supported by a degree in chemical, mechanical, or industrial engineering. Familiarity with process simulation software (such as Aspen Plus or MATLAB), Six Sigma methodologies, and relevant industry certifications is often required. Strong analytical thinking, effective communication, and teamwork skills help you excel in cross-functional projects and drive continuous improvement. These skills and qualities are crucial for designing efficient processes, ensuring product quality, and supporting organizational competitiveness.

What Is a Process Development Engineer?

A process development engineer designs and plans production systems to be cost-effective, safe, and meet quality requirements for their industry. These professionals often work as part of a quality assurance team or a production management department for industrial companies, such as manufacturing or mining businesses. As a process development engineer, your job duties include reviewing the company's current production processes and designing modifications to the current system or creating new systems to increase productivity. Once you have installed or implemented the system, you make sure to test and troubleshoot it to ensure they run properly.

What are some common challenges faced by Process Development Engineers when scaling up from laboratory to production environments?

One of the main challenges Process Development Engineers encounter is ensuring that processes which work efficiently at a laboratory scale can be reliably and safely replicated in full-scale manufacturing. Differences in equipment size, process dynamics, and raw material variability can lead to unforeseen issues such as inconsistent product quality or unexpected safety hazards. Effective communication and collaboration with both R&D and production teams are essential to troubleshoot problems and optimize process parameters. Engineers often need to adapt quickly, apply problem-solving skills, and implement robust validation protocols to ensure successful scale-up.

What does a Process Development Engineer do?

A Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often work in industries such as pharmaceuticals, chemicals, or electronics, collaborating with cross-functional teams to scale up processes from the lab to full production. Their role includes troubleshooting process issues, implementing new technologies, and ensuring compliance with safety and regulatory standards. By constantly refining processes, they help companies maintain competitive advantages and meet production goals.

What is the difference between Process Development Engineer vs Manufacturing Engineer?

AspectProcess Development EngineerManufacturing Engineer
Primary FocusDesigning and optimizing manufacturing processes for new productsOverseeing and improving existing manufacturing processes
Work EnvironmentR&D labs, pilot plants, early-stage productionProduction floors, plant operations
Required CredentialsBachelor's or higher in engineering, experience in process designBachelor's or higher in engineering, experience in manufacturing
Industry UsagePharmaceuticals, electronics, chemicals, biotechAutomotive, consumer goods, electronics, industrial manufacturing

While both roles involve process optimization, Process Development Engineers focus on creating and refining new manufacturing processes, often in early development stages. Manufacturing Engineers typically work on maintaining and improving existing production processes to ensure efficiency and quality in ongoing operations.

What job categories do people searching Process Development Engineer jobs in Somerville, MA look for? The top searched job categories for Process Development Engineer jobs in Somerville, MA are:
What cities near Somerville, MA are hiring for Process Development Engineer jobs? Cities near Somerville, MA with the most Process Development Engineer job openings:
Staff Engineer, Process Development

Staff Engineer, Process Development

Takeda Pharmaceutical Company Limited

Lexington, MA • On-site

Full-time

Dental, Vision, Life, Retirement, PTO

Posted 21 days ago


Takeda Pharmaceuticals rating

7.3

Company rating: 7.3 out of 10

Based on 71 frontline employees who took The Breakroom Quiz

57th of 73 rated pharmaceutical


Job description

By clicking the "Apply" button, I understand that my employment application process with Takeda will commence and that the information I provide in my application will be processed in line with Takeda's Privacy Notice and Terms of Use. I further attest that all information I submit in my employment application is true to the best of my knowledge.
Job Description
About the role
The Staff Engineer, Downstream Process Development is responsible for developing, characterizing, and defining purification processes for biotherapeutics. This role supports process development across multiple scales - from microscale to bench and pilot scale - and contributes to both early- and late-stage programs.
You will collaborate with the technology development team to define new process platforms, drive innovation in downstream development, and lead process activities where needed. The role also involves executing technology transfer into GMP manufacturing environments, supporting regulatory filings, and providing technical expertise in downstream operations such as chromatography, harvest, ultrafiltration/diafiltration (UF/DF), and viral clearance, with potential exposure to bioconjugation.
How you will contribute
  • Develop, characterize, and optimize purification processes for biotherapeutics
  • Support downstream development across microscale, bench-scale, and pilot-scale studies
  • Contribute to both early-stage and late-stage development programs
  • Partner with technology development teams to define and advance new process platforms
  • Drive innovation through process improvements and new approaches
  • Serve as a downstream or bioprocess lead when needed
  • Lead or support technology transfer activities into GMP manufacturing (internal and external), acting as SME and primary point of contact
  • Support regulatory filings through, technical documentation, data generation, and section authoring
  • Analyze complex data sets to identify trends and resolve process challenges
  • Apply expertise in chromatography, harvest operations, UF/DF, and viral clearance in development and troubleshooting
  • Collaborate with external partners and contract development/manufacturing organizations
  • Coach and support junior team members; may lead small project teams

What you bring to Takeda
Education & Experience
  • Bachelor's degree with 8+ years, Master's degree with 6+ years, or PhD with relevant experience in chemistry, biology, pharmacy, engineering, or related field
  • Experience in CMC development of biotherapeutics under GMP standards
  • Strong understanding of current Good Manufacturing Practices (cGMP)
  • Experience working with external partners or contract manufacturing organizations
  • Experience contributing to regulatory filings
  • Proven ability to work effectively within cross-functional teams

Knowledge & Skills
  • Analytical & Problem Solving: Ability to troubleshoot complex issues and identify practical solutions
  • Collaboration: Strong ability to work across global, cross-functional teams
  • Communication: Clear and audience-appropriate verbal and written communication, including technical documentation and presentations
  • Organization: Strong prioritization and time management skills across multiple projects; highly self-motivated
  • Technical Expertise: Subject matter expertise in downstream process development; ability to contribute across multiple scientific areas
  • Knowledge Sharing: Ability to capture and share knowledge to improve processes and team effectiveness
  • Project & Resource Management: Ability to manage timelines, priorities, and internal/external resources
  • External Engagement: Participation in the scientific community (e.g., publications, presentations, conferences) and collaboration with vendors
  • Leadership: Ability to influence, guide, and mentor others to support departmental and organizational objectives

More about us:
At Takeda, we are transforming patient care through the development of novel specialty pharmaceuticals and best in class patient support programs. Takeda is a patient-focused company that will inspire and empower you to grow through life-changing work.
Certified as a Global Top Employer, Takeda offers stimulating careers, encourages innovation, and strives for excellence in everything we do. We foster an inclusive, collaborative workplace, in which our teams are united by an unwavering commitment to deliver Better Health and a Brighter Future to people around the world.
Empowering our people to shine:
Takeda is proud in its commitment to creating a diverse workforce and providing equal employment opportunities to all employees and applicants for employment without regard to race, color, religion, sex, sexual orientation, gender identity, gender expression, parental status, national origin, age, disability, citizenship status, genetic information or characteristics, marital status, status as a Vietnam era veteran, special disabled veteran, or other protected veteran in accordance with applicable federal, state and local laws, and any other characteristic protected by law.
#LI-FM1
Takeda Compensation and Benefits Summary
We understand compensation is an important factor as you consider the next step in your career. We are committed to equitable pay for all employees, and we strive to be more transparent with our pay practices.
For Location:
Lexington, MA
U.S. Base Salary Range:
$116,000.00 - $182,270.00
The estimated salary range reflects an anticipated range for this position. The actual base salary offered may depend on a variety of factors, including the qualifications of the individual applicant for the position, years of relevant experience, specific and unique skills, level of education attained, certifications or other professional licenses held, and the location in which the applicant lives and/or from which they will be performing the job. The actual base salary offered will be in accordance with state or local minimum wage requirements for the job location.
U.S. based employees may be eligible for short-term and/ or long-term incentives. U.S. based employees may be eligible to participate in medical, dental, vision insurance, a 401(k) plan and company match, short-term and long-term disability coverage, basic life insurance, a tuition reimbursement program, paid volunteer time off, company holidays, and well-being benefits, among others. U.S. based employees are also eligible to receive, per calendar year, up to 80 hours of sick time, and new hires are eligible to accrue up to 120 hours of paid vacation.
EEO Statement
Takeda is proud in its commitment to creating a diverse workforce and providing equal employment opportunities to all employees and applicants for employment without regard to race, color, religion, sex, sexual orientation, gender identity, gender expression, parental status, national origin, age, disability, citizenship status, genetic information or characteristics, marital status, status as a Vietnam era veteran, special disabled veteran, or other protected veteran in accordance with applicable federal, state and local laws, and any other characteristic protected by law.
Locations
Lexington, MA
Worker Type
Employee
Worker Sub-Type
Regular
Time Type
Full time
Job Exempt
Yes
It is unlawful in Massachusetts to require or administer a lie detector test as a condition of employment or continued employment. An employer who violates this law shall be subject to criminal penalties and civil liability.

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