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Process Development Engineer Jobs in Irvine, CA (NOW HIRING)

Conduct process, system, and product audits at supplier sites to verify AS9100/ITAR compliance and ... development, supplier quality, manufacturing engineering, or supply chain engineering in Aerospace ...

... processing systems • Create and execute test plans What we value These skills will help you ... Software Development Engineer in enterprise software development. • Strong Core Java (POJO ...

Strong background in CAD, design analysis, DFMEA, DVP&R, and related processes. * Proven problem ... Collaborate closely with cross-functional teams in engineering, product development, quality ...

Process Engineer

Lake Forest, CA · On-site

$71K - $80K/yr

Strong analytical and documentation skills for recipe development, SOPs, and technical reporting ... Process Engineer role offers an exciting opportunity to make scalable impact in medical ...

Process Engineer

Lake Forest, CA · On-site

$71K - $80K/yr

Strong analytical and documentation skills for recipe development, SOPs, and technical reporting ... Process Engineer role offers an exciting opportunity to make scalable impact in medical ...

Strong analytical and documentation skills for recipe development, SOPs, and technical reporting ... Process Engineer role offers an exciting opportunity to make scalable impact in medical ...

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Process Development Engineer information

See Irvine, CA salary details

$48.8K

$109.1K

$163.7K

How much do process development engineer jobs pay per year?

As of Jun 26, 2026, the average yearly pay for process development engineer in Irvine, CA is $109,069.00, according to ZipRecruiter salary data. Most workers in this role earn between $86,400.00 and $127,700.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Process Development Engineer, and why are they important?

To thrive as a Process Development Engineer, you need a solid foundation in engineering principles, process optimization, and problem-solving, typically supported by a degree in chemical, mechanical, or industrial engineering. Familiarity with process simulation software (such as Aspen Plus or MATLAB), Six Sigma methodologies, and relevant industry certifications is often required. Strong analytical thinking, effective communication, and teamwork skills help you excel in cross-functional projects and drive continuous improvement. These skills and qualities are crucial for designing efficient processes, ensuring product quality, and supporting organizational competitiveness.

What Is a Process Development Engineer?

A process development engineer designs and plans production systems to be cost-effective, safe, and meet quality requirements for their industry. These professionals often work as part of a quality assurance team or a production management department for industrial companies, such as manufacturing or mining businesses. As a process development engineer, your job duties include reviewing the company's current production processes and designing modifications to the current system or creating new systems to increase productivity. Once you have installed or implemented the system, you make sure to test and troubleshoot it to ensure they run properly.

What are some common challenges faced by Process Development Engineers when scaling up from laboratory to production environments?

One of the main challenges Process Development Engineers encounter is ensuring that processes which work efficiently at a laboratory scale can be reliably and safely replicated in full-scale manufacturing. Differences in equipment size, process dynamics, and raw material variability can lead to unforeseen issues such as inconsistent product quality or unexpected safety hazards. Effective communication and collaboration with both R&D and production teams are essential to troubleshoot problems and optimize process parameters. Engineers often need to adapt quickly, apply problem-solving skills, and implement robust validation protocols to ensure successful scale-up.

What does a Process Development Engineer do?

A Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often work in industries such as pharmaceuticals, chemicals, or electronics, collaborating with cross-functional teams to scale up processes from the lab to full production. Their role includes troubleshooting process issues, implementing new technologies, and ensuring compliance with safety and regulatory standards. By constantly refining processes, they help companies maintain competitive advantages and meet production goals.

What is the difference between Process Development Engineer vs Manufacturing Engineer?

AspectProcess Development EngineerManufacturing Engineer
Primary FocusDesigning and optimizing manufacturing processes for new productsOverseeing and improving existing manufacturing processes
Work EnvironmentR&D labs, pilot plants, early-stage productionProduction floors, plant operations
Required CredentialsBachelor's or higher in engineering, experience in process designBachelor's or higher in engineering, experience in manufacturing
Industry UsagePharmaceuticals, electronics, chemicals, biotechAutomotive, consumer goods, electronics, industrial manufacturing

While both roles involve process optimization, Process Development Engineers focus on creating and refining new manufacturing processes, often in early development stages. Manufacturing Engineers typically work on maintaining and improving existing production processes to ensure efficiency and quality in ongoing operations.

What are popular job titles related to Process Development Engineer jobs in Irvine, CA? For Process Development Engineer jobs in Irvine, CA, the most frequently searched job titles are:
What job categories do people searching Process Development Engineer jobs in Irvine, CA look for? The top searched job categories for Process Development Engineer jobs in Irvine, CA are:
What cities near Irvine, CA are hiring for Process Development Engineer jobs? Cities near Irvine, CA with the most Process Development Engineer job openings:

Senior Manager, Business Process Development

RAVE Aerospace LLC

Brea, CA • On-site

$103K - $124K/yr

Full-time

Medical, Retirement, PTO

Posted 25 days ago


Job description

Job Summary:
The Senior Manager of Business Process Development is an executive-facing leadership role responsible for shaping the strategic direction, governance, and execution of business process technology solutions across the organization. This position provides enterprise-level leadership to the data engineering and software development functions, aligning priorities, resources, and technical capabilities with broader business objectives. The role is accountable for advancing the organization's digital infrastructure, strengthening data integrity and scalability, and driving high-impact improvements that enhance operational performance, decision-making, and long-term business value. This leader will also identify, evaluate, and strategically incorporate artificial intelligence capabilities to accelerate innovation, improve process effectiveness, and enable responsible, value-driven transformation across the enterprise.
Duties and Responsibilities:
  • Partner with the Business Process organization and executive leadership to establish the strategic vision, investment priorities, and roadmap for the product portfolio and its integration across enterprise business systems
  • Engage cross-functional leaders to evaluate business needs, translate operational priorities into scalable technology solutions, and enable enterprise process transformation
  • Serve as a senior liaison across departments, building alignment between business stakeholders and development teams to ensure effective prioritization, governance, and execution
  • Establish direction and governance for enterprise data management, storage, and stewardship practices to support scalability, compliance, and informed decision-making
  • Champion the evolution of platforms, tools, and technical practices in alignment with emerging technologies, industry standards, and long-term business capability needs
  • Provide strategic leadership in the evaluation, adoption, and governance of artificial intelligence solutions, ensuring alignment with business objectives, operational readiness, data integrity, and responsible use standards
  • Provide strategic leadership, organizational direction, and resource stewardship for the Business Process Development team to ensure execution excellence, talent development, and alignment with enterprise priorities
  • Build and sustain a high-performing organization by mentoring team members, developing emerging leaders, and fostering a culture of accountability, collaboration, and continuous improvement

Requirements
  • Bachelor's Degree in Computer Science, Computer Engineering, or Information Sciences
  • 7+ years of experience working in a similar role
  • 5+ years of experience in progressively responsible management or leadership roles
  • Background in database architecture, data mining, and business intelligence
  • Experience with database driven, web-hosted applications
  • Strong background in statistical analysis
  • Experience in relational databases and complex SQL queries
  • Demonstrated success leading technical organizations, influencing cross-functional stakeholders, and delivering complex initiatives with measurable business impact
  • Basic knowledge of budgetary process

Benefits
The starting pay range for this position is $103,000 - $124,000 per year however, base pay offered may vary depending on the level of the position, skills, experience, job-related knowledge, and location.
In addition to a comprehensive package of health benefits that include company contributions, RAVE Aerospace offers a variety of additional benefits and perks to enhance your work-life balance experience including but not limited to:
  • Discretionary bonus program
  • Future financial security with a 401(k) program with company match
  • Paid time off covering vacations, personal time off and sick days, capped off by an exciting year-end holiday shutdown
  • Embraced flexibility with our alternative work schedule (9/80) to navigate your workweeks with every other Friday off