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Process Development Engineer Jobs in Irvine, CA (NOW HIRING)

Syner-G

Staff Process Engineer

Tustin, CA · On-site

Support technology transfer strategy development, technical readiness assessments, process fit-gap ... Mentor engineers and technical staff while serving as a trusted advisor to internal stakeholders ...

Siegfried

Process Engineer II

Irvine, CA · On-site

$115K - $125K/yr

The Process Engineer II within Manufacturing Science & Technology (MS&T) Department provides the ... Responsible for the robustness and capability of the manufacturing processes developed using ...

Collectorsuniverse

Process Engineer II

Santa Ana, CA

The Process Engineer will assist with process development, equipment design, validation, and implementation, efficiency improvements, 5S implementation, implementation of Lean manufacturing concepts ...

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Showing results 21-40

All JobsProcess Development Engineer JobsProcess Development Engineer Jobs in Irvine, CA

Process Development Engineer information

See Irvine, CA salary details

$48.8K

$109.1K

$163.7K

How much do process development engineer jobs pay per year?

As of Aug 6, 2026, the average yearly pay for process development engineer in Irvine, CA is $109,069.00, according to ZipRecruiter salary data. Most workers in this role earn between $86,400.00 and $127,700.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a process development engineer?

To thrive as a Process Development Engineer, you need a solid foundation in engineering principles, process optimization, and problem-solving, typically supported by a degree in chemical, mechanical, or industrial engineering. Familiarity with process simulation software (such as Aspen Plus or MATLAB), Six Sigma methodologies, and relevant industry certifications is often required. Strong analytical thinking, effective communication, and teamwork skills help you excel in cross-functional projects and drive continuous improvement. These skills and qualities are crucial for designing efficient processes, ensuring product quality, and supporting organizational competitiveness.

What is a process development engineer?

A process development engineer designs and plans production systems to be cost-effective, safe, and meet quality requirements for their industry. These professionals often work as part of a quality assurance team or a production management department for industrial companies, such as manufacturing or mining businesses. As a process development engineer, your job duties include reviewing the company's current production processes and designing modifications to the current system or creating new systems to increase productivity. Once you have installed or implemented the system, you make sure to test and troubleshoot it to ensure they run properly.

What are some common challenges faced by process development engineers when scaling up from laboratory to production environments?

One of the main challenges Process Development Engineers encounter is ensuring that processes which work efficiently at a laboratory scale can be reliably and safely replicated in full-scale manufacturing. Differences in equipment size, process dynamics, and raw material variability can lead to unforeseen issues such as inconsistent product quality or unexpected safety hazards. Effective communication and collaboration with both R&D and production teams are essential to troubleshoot problems and optimize process parameters. Engineers often need to adapt quickly, apply problem-solving skills, and implement robust validation protocols to ensure successful scale-up.

What is the difference between Process Development Engineer vs Manufacturing Engineer?

AspectProcess Development EngineerManufacturing Engineer
Primary FocusDesigning and optimizing manufacturing processes for new productsOverseeing and improving existing manufacturing processes
Work EnvironmentR&D labs, pilot plants, early-stage productionProduction floors, plant operations
Required CredentialsBachelor's or higher in engineering, experience in process designBachelor's or higher in engineering, experience in manufacturing
Industry UsagePharmaceuticals, electronics, chemicals, biotechAutomotive, consumer goods, electronics, industrial manufacturing

While both roles involve process optimization, Process Development Engineers focus on creating and refining new manufacturing processes, often in early development stages. Manufacturing Engineers typically work on maintaining and improving existing production processes to ensure efficiency and quality in ongoing operations.

More about Process Development Engineer jobs
What are popular job titles related to Process Development Engineer jobs in Irvine, CA? For Process Development Engineer jobs in Irvine, CA, the most frequently searched job titles are:
What job categories do people searching Process Development Engineer jobs in Irvine, CA look for? The top searched job categories for Process Development Engineer jobs in Irvine, CA are:
What cities near Irvine, CA are hiring for Process Development Engineer jobs? Cities near Irvine, CA with the most Process Development Engineer job openings:
Process Development Engineer jobs near you
Infographic showing various Process Development Engineer job openings in Irvine, CA as of August 2026, with employment types broken down into 92% Full Time, 4% Part Time, and 4% Contract. Highlights an 96% In-person, and 4% Hybrid job distribution, with an average salary of $109,069 per year, or $52.4 per hour.

Principal R&D Engineer (medical devices)

Surf search

Irvine, CA • On-site

Full-time

Re-posted 23 days ago

Job description

Company Description

Global medical devices leader seeks a Principal R&D Engineer to lead exciting new cardiovascular implant research and development projects at the company's flagship site in Irvine, CA.

Job Description

The Principal R&D Engineer will:

  • Develop Class III cardiovascular implantable devices from concept through launch. These could include including catheter delivery systems, ICD, LVAD, stents, TAVR, heart valves or vascular grafts 
  • Manage product development process which will include concept development, defining and generating design requirements, prototyping, and leadership of preclinical studies and clinical testing
  • Manage staff R&D engineers


Requirements:

  • Bachelor's degree in engineering; preferably in mechanical engineering or biomedical engineering - advanced degree preferred
  • 7+ years full life cycle experience in the development of cardiovascular implantable devices such as ICD, LVAD, TAVR, catheters, pacemakers, heart valves, stents and/or vascular grafts
  • Experience with a variety of metals typically used for cardiac implantables and delivery devices.  These could include stainless steels, nickel-titanium alloys, tantalum, cobalt-chromium alloys, and platinum chromium
  • Experience with mechanical design of small parts commonly used in cardiac repair and intervention
  • Experience developing and running design verification testing for long term viability of implantable devices
  • Experience writing and delivering reports and technical summaries supporting clinical submissions as well as submissions to applicable regulatory agencies
  • A track record of technical accomplishment in developing Class III cardiovascular implantable devices
  • Strong communications skills; oral, written and electronic
  • The ability to work independently or as a lead in a cross functional environment 
  • Strong technical knowledge of the cardiovascular implantable device industry landscape 
  • Experience with some of the following:  product design, "hands on" prototyping, DFM - design for manufacturing, new process development, tech transfer from R&D to produciton
  • Project management experience; PMP a plus
  • Strong working knowledge of SolidWorks or other applicable product development CAD software
Additional Information

Send Resume to paramesh at surfsearch dot org

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