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Process Controls Engineer Jobs in Washington (NOW HIRING)

Amazon

Sr. Controls Engineer

Herndon, VA · On-site

$99K - $131K/yr

Using Amazon leadership principles, you will develop new processes and standards while innovating ... Develop and modify controls logic programming and graphical user interfaces. Manage multiple ...

E Tech Group

Controls Engineering Manager

Manassas, VA · On-site

$83K - $108K/yr

We're one of the largest engineering and system integration firms in the United States providing ... Experience with process controls instrumentation. * Ability to travel up to 30%. * A DNA comprised ...

Amazon

Sr. Controls Engineer

Herndon, VA · On-site

$99K - $131K/yr

Using Amazon leadership principles, you will develop new processes and standards while innovating ... Develop and modify controls logic programming and graphical user interfaces. Manage multiple ...

X Energy LLC

Project Controls Engineer

Rockville, MD · On-site

X-energy LLC conducts a thorough recruiting process and will never issue offers without interview ... Provide project controls support to project teams. * Assist in the development and maintenance of ...

X Energy LLC

Project Controls Engineer

Rockville, MD · On-site

X-energy LLC conducts a thorough recruiting process and will never issue offers without interview ... Provide project controls support to project teams. * Assist in the development and maintenance of ...

X Energy LLC

Project Controls Engineer II

Rockville, MD · On-site

X-energy LLC conducts a thorough recruiting process and will never issue offers without interview ... Typically, three plus years of experience in project engineering, project controls, or contractor ...

M.C. Dean, Inc

Control Engineer 3 - Manassas, VA

Manassas, VA · On-site

$83K - $108K/yr

Paid maternity leave Responsibilities Controls Engineers are responsible for designing, developing, installing, and maintaining equipment used to monitor and control systems, machinery and processes.

TAI

Automation and Controls Engineer

Harmans, MD · On-site

$100K - $125K/yr

This Automation & Controls Engineer plays a hands-on role supporting and enhancing the automated ... Support efficient operation of automated processing and IT systems; assist with installation and ...

Siemens

Building Automation Controls Engineer

Beltsville, MD · On-site

$84K - $112K/yr

Demonstrate expertise in engineering, contracting processes, with a strong grasp of submittal ... Associate or Bachelor's Degree * 5+ years of experience in building automation (HVAC controls ...

Amazon

Data Center Controls Engineer

Alexandria, VA · On-site

$89K - $115K/yr

Using Amazon leadership principles, you will develop new processes and standards while innovating ... controls logic programming and graphical user interfaces. - Manage multiple stakeholder ...

Amazon

Data Center Controls Engineer

Alexandria, VA · On-site

$89K - $115K/yr

Using Amazon leadership principles, you will develop new processes and standards while innovating ... controls logic programming and graphical user interfaces. - Manage multiple stakeholder ...

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Process Controls Engineer information

See Washington salary details

$59.5K

$111.9K

$166.5K

How much do process controls engineer jobs pay per year?

As of Jun 7, 2026, the average yearly pay for process controls engineer in Washington is $111,854.00, according to ZipRecruiter salary data. Most workers in this role earn between $85,500.00 and $131,900.00 per year, depending on experience, location, and employer.

What is the difference between Process Controls Engineer vs Automation Engineer?

AspectProcess Controls EngineerAutomation Engineer
CredentialsTypically requires a degree in engineering, often with certifications in control systems or PLC programmingRequires a degree in engineering or computer science, with certifications in automation or robotics
Work EnvironmentIndustrial plants, manufacturing facilities, process industriesManufacturing, robotics, or software development environments
Industry UsageCommonly used in process industries like chemical, oil & gas, and pharmaceuticalsUsed across manufacturing, automotive, and electronics sectors

While both roles involve automation and control systems, Process Controls Engineers focus on maintaining and optimizing process control systems in industrial settings, whereas Automation Engineers often work on designing and implementing automation solutions, including robotics and software systems. The roles overlap in skills but differ in scope and application within manufacturing environments.

What are the key skills and qualifications needed to thrive as a Process Controls Engineer, and why are they important?

Success as a Process Controls Engineer requires a solid background in engineering principles, process automation, and control systems, often supported by a relevant engineering degree. Familiarity with programmable logic controllers (PLCs), distributed control systems (DCS), SCADA software, and certifications like ISA Certified Automation Professional are typically necessary. Strong analytical thinking, problem-solving, and effective communication skills help engineers collaborate with cross-functional teams and troubleshoot system issues. These skills and qualifications are vital for ensuring efficient, safe, and reliable industrial operations.

What are some common challenges Process Controls Engineers face when implementing new automation systems?

Process Controls Engineers often encounter challenges such as integrating new automation technologies with legacy equipment, ensuring minimal downtime during system upgrades, and maintaining compliance with industry safety standards. They must also collaborate closely with operations, IT, and maintenance teams to ensure seamless implementation. Effective troubleshooting, clear communication, and thorough documentation are essential for overcoming these obstacles and achieving successful project outcomes.

What is a Process Controls Engineer?

A Process Controls Engineer is a professional who designs, implements, and maintains control systems used to operate and optimize industrial processes. They work with automation technologies, such as programmable logic controllers (PLCs), distributed control systems (DCS), and instrumentation, to ensure processes run efficiently, safely, and within regulatory standards. Their role often involves troubleshooting equipment, improving process reliability, and collaborating with other engineering teams to enhance production quality. Process Controls Engineers are commonly found in industries such as manufacturing, oil and gas, chemical processing, and pharmaceuticals.
What are popular job titles related to Process Controls Engineer jobs in Washington? For Process Controls Engineer jobs in Washington, the most frequently searched job titles are:
What job categories do people searching Process Controls Engineer jobs in Washington look for? The top searched job categories for Process Controls Engineer jobs in Washington are:
Process Controls Engineer jobs near you
Infographic showing various Process Controls Engineer job openings in Washington as of May 2026, with employment types broken down into 5% Internship, and 95% Full Time. Highlights an 84% In-person, 11% Hybrid, and 5% Remote job distribution, with an average salary of $111,854 per year, or $53.8 per hour.

Controls & Integration Engineer I

CPG Beyond the Cloud

Ashburn, VA • On-site

$85K - $129K/yr

Full-time

Posted 19 days ago

Job description

TITLE: Controls & Integration Engineer I, Mechanical
LOCATION: Jessup MD
POTISION SUMMARY: Controls Engineers are responsible for designing, developing, installing, and maintaining equipment used to monitor and control systems, equipment and processes. They work in various industries including building management systems, power system automation and protection systems. Controls engineers are technical experts in areas such as advanced process control, instrumentation, distributed control systems, PLCs, and SCADA systems. Controls engineers use these skills to design and implement solutions to our customers' complex needs.
Specific areas of expertise for this position include monitoring and control systems in Data Centers and /or mission critical environments. Experience in Building Automation Systems (BASS) and field device configuration such as field level controllers, PLCs, protocol converters, and SCADA/HMI software. Experience in Electrical Power Monitoring Systems (EPMS) and configuration/programming of electrical gear interfaces is beneficial.
ESSENTIAL DUTIES AND RESPONSIBILITIES: To perform this job successfully, an individual must be able to perform the following satisfactorily; other duties may be assigned. Reasonable accommodation may be made to enable individuals with disabilities to perform the essential functions.
Technical Responsibilities
  • Design / Engineering
    • Assists Senior Engineers in design documents for SCADA/Automation projects
      • Developing design document narratives
      • Perform requirements analysis
      • Understanding of Sequence of Operations (SOO) / System Functional Documentation
      • Create Subsystem Designs (CAD / Panels / Layouts / Wiring / SCADA Screens / Hardware / Communications)
      • Comment Resolution
    • Reviews and comments on 3rd party design documents for SCADA/Automation projects in support of large programs/projects
      • Review design document narratives
      • Perform execution and design scope gap analysis
      • Review Sequence of Operations / System Functional Documentation to ensure compliance with project requirements
      • Review Subsystem Designs (CAD / Panels / Layouts / Wiring / SCADA Screens / Hardware / Communications) for project compliance
      • Assist in reviewing project specifications
      • Assist in creation of testing plans and procedures for Integrated Systems Factory Testing
  • Programming
    • Program / configure / troubleshoot Controllers, PLCs, RTUs, and/or HMI systems
  • Testing / Troubleshooting / Deployment / Commissioning
    • Assist senior engineers in creating and updating testing and commissioning procedures
    • Preparation of test reports
    • Originates test procedures
    • Commissioning of deployed systems
    • Development of test equipment and simulation devices
    • Perform Factory and Field TestingMaintenance
  • Maintenance
    • Perform troubleshooting on service calls to existing and legacy system operators
    • Perform hardware / software upgrades and replacements on existing systems

Managerial Responsibilities
  • Estimates
    • Assists senior engineers in preparation of cost estimates and supporting documentation
    • Work with relevant stakeholders to review scope of project
    • Conduct any surveys, inspections, tours, etc. of client sites, as required
    • Assists senior engineers in evaluation and pricing of change orders from vendors
  • Personnel Management
    • Assigns tasks and coordinates with Technical Staff
    • Provides technical direction and on-the-job training to drafters, engineering technicians, and less experienced engineers.

QUALIFICATIONS:To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodation may be made to enable individuals with disabilities to perform the essential functions.
Education/Experience:
  • Bachelor's degree in electrical or mechanical engineering and 2-5 years field experience
  • Associate degree in the electrical or mechanical field (add 3 years field experience)
  • High school diploma (add 5 years field experience)
  • 2-5 years' experience with designing and servicing controls systems for chiller plants, complex air distribution equipment, equipment installation, and testing
  • Experience in reading mechanical and control schematics
  • Experience in building automation systems (BAS) startup, configuration, and calibration
  • Experience in testing and troubleshooting control systems
  • Experience using basic electrical and hand tools
  • Experience using testing, calibration, or industry-specific tools and software
  • Experience testing, reading/verifying all voltage and current inputs to relays; verifying all metering (local and SCADA); calibrating all relays; trip testing (local and SCADA); verifying all alarms (local and SCADA); verifying all alarms (local and SCADA); verifying all function switches, etc.
  • Experience with test equipment and test equipment software
  • Experience with networking design, configuration, and troubleshooting
  • Experience with air handlers, chiller plant systems and data center CRAC units
  • Ability to travel up to 80%
  • MUST BE A US CITIZEN

Computer/Networking Skills:
  • Experience in OT and IT networking technologies and topologies
  • Experience troubleshooting and diagnosing OT and IT networks and protocols
  • Experience in CAD/CAE Software (Visio, AutoCAD)
  • Experience in schedule management software (Project, Primavera P6)
  • Standard Office Software (Microsoft Word, Excel, Access etc.)

Certificates and Licenses:
  • Required Certifications
    • Certification in one or more PLC / Automation Platform, such as: Niagara N4, Schneider, Rockwell, Siemens, JCI, ALC, Distech, etc.
    • Certification in one or more SCADA platforms, such as: Iconics, Ignition, Aveva, etc.
  • Preferred Licenses / Certifications
    • Design Build Institute of America (DBIA)
    • Certified SCADA Security Architect (CSSA)
    • Certified Automation Professional (CAP)

Physical Demands: The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
  • While performing the duties of this job, the employee is regularly exposed to computer screens for an extended period of time; Sitting for extended periods of time; Reach by extending hands or arms in any direction; Have finger dexterity in order to manipulate objects with fingers rather than whole hands or arms, for example, using a keyboard; Listen to and understand information and ideas presented through spoken words and sentences; Communicate information and ideas in speaking so others will understand; Read and understand information and ideas presented in writing; Apply general rules to specific problems to produce answers that make sense; Identify and understand the speech of another person.

The above job description is not intended to be an all-inclusive list of duties and standards of the position. Incumbents will follow any other instructions, and perform any other related duties, as assigned by their supervisor.
CPG is an equal opportunity employer. We will consider all employment applicants without attention to age, race, color, religion, sex, sexual orientation, gender identity, national origin, veteran, or disability status.
*We utilize E-Verify
#LI-TG1
Pay Range: $85,996 - $129,050 per year

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