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Process Controls Engineer Jobs in Washington (NOW HIRING)

Accelevation LLC

Electrical Controls Engineer

Sterling, VA · On-site

$79K - $106K/yr

Electrical Controls Engineer Location: Sterling, VA - On Site About Accelevation We build what the ... Continuously seeks to simplify and improve processes and designs * Judgment: Exercises discretion ...

Accelevation LLC

Electrical Controls Engineer

Sterling, VA · On-site

$79K - $106K/yr

Electrical Controls Engineer Location: Sterling, VA - On Site About Accelevation We build what the ... Continuously seeks to simplify and improve processes and designs * Judgment: Exercises discretion ...

Equinix, Inc.

Controls Engineer Staff

Ashburn, VA · On-site

$85K - $110K/yr

The Staff Controls Engineer performs advanced system maintenance and support. Leads complex ... Ability to apply knowledge of Equinix process and procedure and industry standards to resolve ...

Amazon

Sr. Controls Engineer

Herndon, VA · On-site

$99K - $131K/yr

Using Amazon leadership principles, you will develop new processes and standards while innovating ... Develop and modify controls logic programming and graphical user interfaces. Manage multiple ...

Fluence

Principal Controls Engineer

Arlington, VA

$52 - $66.50/hr

Role Overview We are looking for a Principal Controls Software Engineer with a passion for software ... Experience in CI/CD integration process and toolchain. * Experience with Industrial Protocols:

M.C. Dean, Inc

Control Engineer 1

Manassas, VA · On-site

$72K - $108K/yr

Controls Engineers 1 are responsible for designing, developing, installing, and maintaining equipment used to monitor and control systems, machinery and processes. Controls Engineers work in various ...

M.C. Dean, Inc

Control Engineer 1

Tysons, VA · On-site

$75K - $113K/yr

Controls Engineers 1 are responsible for designing, developing, installing, and maintaining equipment used to monitor and control systems, machinery and processes. Controls Engineers work in various ...

E Tech Group

Controls Engineering Manager

Manassas, VA

$83K - $108K/yr

We're one of the largest engineering and system integration firms in the United States providing ... Experience with process controls instrumentation. * Ability to travel up to 30%. * A DNA comprised ...

M.C. Dean, Inc

Control Engineer 3

Tysons, VA · On-site

$84K - $109K/yr

Controls Engineers 3 are responsible for designing, developing, installing, and maintaining equipment used to monitor and control systems, machinery and processes. Controls Engineers work in various ...

M.C. Dean, Inc

Control Engineer 3

Leesburg, VA · On-site

$84K - $109K/yr

Overview Controls Engineers 3 are responsible for designing, developing, installing, and maintaining equipment used to monitor and control systems, machinery and processes. Controls Engineers work in ...

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All JobsProcess Controls Engineer JobsProcess Controls Engineer Jobs in Washington

Process Controls Engineer information

See Washington salary details

$59.5K

$111.9K

$166.5K

How much do process controls engineer jobs pay per year?

As of Jul 20, 2026, the average yearly pay for process controls engineer in Washington is $111,854.00, according to ZipRecruiter salary data. Most workers in this role earn between $85,500.00 and $131,900.00 per year, depending on experience, location, and employer.

What is the difference between Process Controls Engineer vs Automation Engineer?

AspectProcess Controls EngineerAutomation Engineer
CredentialsTypically requires a degree in engineering, often with certifications in control systems or PLC programmingRequires a degree in engineering or computer science, with certifications in automation or robotics
Work EnvironmentIndustrial plants, manufacturing facilities, process industriesManufacturing, robotics, or software development environments
Industry UsageCommonly used in process industries like chemical, oil & gas, and pharmaceuticalsUsed across manufacturing, automotive, and electronics sectors

While both roles involve automation and control systems, Process Controls Engineers focus on maintaining and optimizing process control systems in industrial settings, whereas Automation Engineers often work on designing and implementing automation solutions, including robotics and software systems. The roles overlap in skills but differ in scope and application within manufacturing environments.

What are the key skills and qualifications needed to thrive as a Process Controls Engineer, and why are they important?

Success as a Process Controls Engineer requires a solid background in engineering principles, process automation, and control systems, often supported by a relevant engineering degree. Familiarity with programmable logic controllers (PLCs), distributed control systems (DCS), SCADA software, and certifications like ISA Certified Automation Professional are typically necessary. Strong analytical thinking, problem-solving, and effective communication skills help engineers collaborate with cross-functional teams and troubleshoot system issues. These skills and qualifications are vital for ensuring efficient, safe, and reliable industrial operations.

What are some common challenges Process Controls Engineers face when implementing new automation systems?

Process Controls Engineers often encounter challenges such as integrating new automation technologies with legacy equipment, ensuring minimal downtime during system upgrades, and maintaining compliance with industry safety standards. They must also collaborate closely with operations, IT, and maintenance teams to ensure seamless implementation. Effective troubleshooting, clear communication, and thorough documentation are essential for overcoming these obstacles and achieving successful project outcomes.

What engineers make $300,000 a year?

Senior engineers in specialized fields such as petroleum, aerospace, or software engineering can earn $300,000 or more annually, especially with extensive experience, advanced skills, and leadership roles. High-level process controls engineers working in industries like oil and gas or manufacturing with significant expertise and certifications may also reach this salary level.

What engineers make $200,000 a year?

Process Controls Engineers can earn $200,000 or more annually, especially with extensive experience, advanced certifications, or leadership roles in industries like manufacturing, oil and gas, or aerospace. High salaries often require expertise in automation, control systems, and proficiency with tools such as PLCs and SCADA systems.

What engineers make $500,000 a year?

Highly experienced engineers in specialized fields such as petroleum, aerospace, or software engineering can reach annual salaries of $500,000 or more, often through a combination of base pay, bonuses, and stock options. These roles typically require advanced skills, extensive experience, and often involve leadership or executive responsibilities.

What is a Process Controls Engineer?

A Process Controls Engineer is a professional who designs, implements, and maintains control systems used to operate and optimize industrial processes. They work with automation technologies, such as programmable logic controllers (PLCs), distributed control systems (DCS), and instrumentation, to ensure processes run efficiently, safely, and within regulatory standards. Their role often involves troubleshooting equipment, improving process reliability, and collaborating with other engineering teams to enhance production quality. Process Controls Engineers are commonly found in industries such as manufacturing, oil and gas, chemical processing, and pharmaceuticals.

What does a process controls engineer do?

A process controls engineer designs, develops, and maintains control systems that manage manufacturing and industrial processes. They analyze process data, troubleshoot control issues, and implement automation solutions using tools like PLCs and SCADA systems to improve efficiency and safety. Strong knowledge of control theory, instrumentation, and programming is essential for this role.
What are popular job titles related to Process Controls Engineer jobs in Washington? For Process Controls Engineer jobs in Washington, the most frequently searched job titles are:
What job categories do people searching Process Controls Engineer jobs in Washington look for? The top searched job categories for Process Controls Engineer jobs in Washington are:
Process Controls Engineer jobs near you
Infographic showing various Process Controls Engineer job openings in Washington as of July 2026, with employment types broken down into 86% Full Time, 12% Part Time, 1% Contract, and 1% Nights. Highlights an 90% Physical, 5% Hybrid, and 5% Remote job distribution, with an average salary of $111,854 per year, or $53.8 per hour.
Project Controls Engineer

Project Controls Engineer

Coast and Harbor Associates

Washington, DC • On-site

Full-time

Re-posted 4 days ago

Job description

Owner's project management firm seeks a Project Controls Engineer. This position will report to a Senior Project Manager. The successful candidate will have experience:
  • Assess, process and maintain records of all contract related correspondence in E-Builder platform.
  • Draft recommended responses and actions for COR for project actions such as RFIs, submittals, change orders, punch-lists, etc.
  • Analyze construction trends, monitor deliverables and provide overall administrative.
Requirements:
  • Bachelor's Degree in Engineering, Architecture, Construction or Project Management.
  • Degree waived for 10 years in the field of construction administration.
  • Corps of Engineers QCM Certification preferred (or ability to obtain within 30 days).
  • OSHA 30 certification
  • Must have excellent written and oral communications skills.
  • A minimum of 1 year of experience.
  • Computer skills (MS Office, Adobe, project management software and schedule controls) are also required.
  • Experience with Prolog, E-builder, Primavera and MS Project software.

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