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Process Control Optimization Engineer Jobs (NOW HIRING)

We are seeking a Process Optimization Engineer to enhance the efficiency, quality, and safety of our manufacturing processes at our Owensville, MO facility. In this role, you will design ...

We are seeking a Process Optimization Engineer to enhance the efficiency, quality, and safety of our manufacturing processes at our Owensville, MO facility. In this role, you will design ...

Works on optimizing entire process systems, often involved in capital projects and system upgrades ... of advanced control theory, industrial networks, PID tuning, and higher-level programming ...

Works on optimizing entire process systems, often involved in capital projects and system upgrades ... of advanced control theory, industrial networks, PID tuning, and higher-level programming ...

Works on optimizing entire process systems, often involved in capital projects and system upgrades ... of advanced control theory, industrial networks, PID tuning, and higher-level programming ...

Bachelor's degree in Electrical Engineering or similar. * Proven experience in process control ... Strong analytical skills with experience in data analysis and process optimization. * Knowledge of ...

Bachelor's degree in Electrical Engineering or similar. * Proven experience in process control ... Strong analytical skills with experience in data analysis and process optimization. * Knowledge of ...

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Process Control Optimization Engineer information

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$52.5K

$98.8K

$147K

How much do process control optimization engineer jobs pay per year?

As of Sep 10, 2026, the average yearly pay for process control optimization engineer in the United States is $98,759.00, according to ZipRecruiter salary data. Most workers in this role earn between $75,500.00 and $116,500.00 per year, depending on experience, location, and employer.

What does a process control optimization engineer do?

A Process Control Optimization Engineer is responsible for improving the efficiency, reliability, and safety of industrial processes by designing, implementing, and maintaining control systems. They analyze process data, identify areas for optimization, and use advanced control strategies to enhance productivity and reduce costs. Their work often involves collaborating with other engineers and operations staff to ensure that manufacturing processes run smoothly and meet quality standards.

What are the key skills and qualifications needed to thrive as a process control optimization engineer?

To thrive as a Process Control Optimization Engineer, you need a solid background in chemical or electrical engineering, control theory, and process modeling, usually backed by a relevant engineering degree. Expertise in distributed control systems (DCS), programmable logic controllers (PLCs), and proficiency with process simulation and optimization software like Aspen Plus or MATLAB is often required. Strong analytical thinking, problem-solving, and effective communication skills help you collaborate with multidisciplinary teams and troubleshoot complex processes. These skills and qualities are crucial for improving process efficiency, reducing costs, and ensuring safe, reliable plant operations.

What are the typical challenges process control optimization engineers face when implementing new automation solutions in manufacturing environments?

Process Control Optimization Engineers often encounter challenges such as integrating new automation technologies with legacy systems, ensuring minimal disruption to ongoing production, and managing resistance to change among plant personnel. They must balance technical requirements with operational constraints, collaborating closely with production staff, IT, and maintenance teams. Successful engineers excel at troubleshooting, clear communication, and iterative problem-solving to deliver solutions that enhance efficiency and maintain safety standards.

What cities are hiring for Process Control Optimization Engineer jobs?

Cities with the most Process Control Optimization Engineer job openings:

What are popular job titles related to Process Control Optimization Engineer jobs?

For Process Control Optimization Engineer jobs, the most frequently searched job titles are:

Infographic showing various Process Control Optimization Engineer job openings in the United States as of August 2026, with employment types broken down into 1% As Needed, 78% Full Time, 16% Part Time, 4% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $98,759 per year, or $47.5 per hour.

AI Process Optimization Engineer

Milwaukee, WI โ€ข On-site

STS Technical Services
IT Servicesย โ€ขย 201 - 500 employees

Full-time

Re-posted 3 days ago


Job description

STS Technical Services is hiring an AI Process Optimization Engineer in Milwaukee, Wisconsin. This role supports the design, development and deployment of custom AI-powered applications that improve efficiency, automation and productivity across the organization.
This position is ideal for a forward-thinking software developer with experience using AI-assisted development tools, modern programming languages and workflow automation platforms. The AI Process Optimization Engineer will work closely with leadership and cross-functional teams to understand business workflows and translate them into scalable, secure and practical internal solutions.
Position Overview
The AI Process Optimization Engineer will help build and maintain internal software capabilities that protect company data, processes and intellectual property. This role will support business functions including Sales, Operations, Finance, Supply Chain and IT by identifying opportunities for automation, optimization and AI-enabled process improvement.
The position reports to the President.
Duties and Responsibilities
  • Design, build and deploy custom applications using AI-assisted development tools to improve operational efficiency and productivity
  • Partner with stakeholders across Sales, Operations, Finance, Supply Chain and IT to identify opportunities for automation and optimization
  • Rapidly prototype and iterate solutions using modern AI coding assistants, low-code/no-code platforms and generative AI tools
  • Translate business requirements into technical solutions with a focus on speed, usability and scalability
  • Maintain ownership of internally developed systems while ensuring data security, integrity and compliance
  • Evaluate and enhance existing third-party AI applications where appropriate
  • Prioritize in-house development for core workflows
  • Contribute to the development of a structured AI adoption framework and governance model
  • Stay current on emerging AI technologies and recommend tools or approaches that accelerate development velocity
  • Document applications, workflows and development standards to support long-term scalability

Requirements
  • Bachelor's degree in Computer Science, Software Engineering or a related field, or equivalent experience
  • 3 to 7+ years of software development experience, flexible depending on expertise
  • Demonstrated experience using AI tools for development, including:
  • Generative AI coding assistants, such as Copilot-style tools
  • AI APIs, including LLMs, embeddings and automation frameworks
  • Rapid development platforms or frameworks
  • Strong proficiency in modern programming languages such as Python, JavaScript, C# or similar
  • Experience building web-based applications, internal tools or workflow automation solutions
  • Understanding of API integrations, data pipelines and system architecture
  • Familiarity with cloud platforms such as Azure, AWS or similar
  • Strong problem-solving mindset with the ability to quickly translate ideas into working solutions

Preferred Experience and Skills
  • Experience with AI/ML frameworks or orchestration tools
  • Experience with RAG, retrieval-augmented generation, automation agents or workflow AI
  • Experience with low-code/no-code tools integrated with AI
  • Exposure to enterprise data governance, security and compliance practices
  • Experience working in cross-functional environments or business-facing IT roles

Key Attributes
  • Builder mindset with the ability to move quickly from concept to working solution
  • Business-oriented approach with interest in understanding operations, workflows and value drivers
  • Ownership mentality with responsibility for delivering and maintaining solutions
  • Curiosity and adaptability to continuously explore new AI tools and approaches
  • Strong communication skills with the ability to collaborate across technical and non-technical teams

Training
  • Pentagon Software Basics
  • Export and ITAR compliance
  • Aerospace Industry Quality Training, including QMS training, FAA 00-56, traceability, 8130-3 documents, PAH's, shelf life/LLP's, AD's, PMA parts, repair stations and standard terminology

Authorization
Candidates must be legally authorized to work in the United States.
About STS Technical Services
STS Technical Services is a Top 100 Staffing Firm that partners with leading organizations across aerospace, manufacturing, defense and industrial industries. Our professional recruitment teams connect skilled professionals with career opportunities that support innovation, operational performance and long-term growth.
If you are ready to apply your software development and AI experience in Milwaukee, Wisconsin, apply today.
STS Technical Services is an equal opportunity employer.
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