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Process Control Engineering Jobs in Washington (NOW HIRING)

Automationtechies

Senior Control Engineer

Washington, DC · On-site

$173K - $179K/yr

... Engineering, or a related field. * 5+ years of experience with industrial control systems, including PLC and SCADA platforms. * Strong knowledge of process control theory, instrumentation, and ICS ...

Automationtechies

Senior Control Engineer

Washington, DC · On-site

$173K - $179K/yr

... Engineering, or a related field. * 5+ years of experience with industrial control systems, including PLC and SCADA platforms. * Strong knowledge of process control theory, instrumentation, and ICS ...

M.C. Dean, Inc

Control Engineer 4

Tysons, VA · On-site

$84K - $109K/yr

They're?technical experts in areas such as advanced process control, instrumentation, distributed ... Design / Engineering • Originates design documents for small projects and in support of large ...

M.C. Dean, Inc

Control Engineer 3

Tysons, VA · On-site

$84K - $109K/yr

They're?technical experts in areas such as advanced process control, instrumentation, distributed ... Design / Engineering • Originates design documents for small projects and in support of large ...

M.C. Dean, Inc

Control Engineer 2

Tysons, VA · On-site

$84K - $109K/yr

They're?technical experts in areas such as advanced process control, instrumentation, distributed ... Design / Engineering • Originates design documents for small projects and in support of large ...

M.C. Dean, Inc

Control Engineer 4

Tysons, VA · On-site

$84K - $109K/yr

Our people are passionate about engineering innovation that improves lives and drives impactful ... They're technical experts in areas such as advanced process control, instrumentation, distributed ...

M.C. Dean, Inc

Control Engineer 2 - Manassas

Manassas, VA · On-site

$83K - $108K/yr

They're technical experts in areas such as advanced process control, instrumentation, distributed control systems, PLCs, and SCADA systems. Control engineers use these skills to design and implement ...

M.C. Dean, Inc

Control Engineer 2 (Onsite)

Tysons, VA · On-site

$84K - $109K/yr

They're technical experts in areas such as advanced process control, instrumentation, distributed control systems, PLCs, and SCADA systems. Control engineers use these skills to design and implement ...

Automationtechies

Control Engineer

Washington, DC · On-site

$92K - $119K/yr

As a well-established engineering consulting firm with over 20 years in business, they are known ... Experience with PLCs, motion control, process control, robotics, machine vision, and SCADA systems

Automationtechies

Control Engineer

Washington, DC · On-site

$92K - $119K/yr

As a well-established engineering consulting firm with over 20 years in business, they are known ... Experience with PLCs, motion control, process control, robotics, machine vision, and SCADA systems

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Process Control Engineering information

See Washington salary details

$59.5K

$111.9K

$166.5K

How much do process control engineering jobs pay per year?

As of Jun 14, 2026, the average yearly pay for process control engineering in Washington is $111,854.00, according to ZipRecruiter salary data. Most workers in this role earn between $85,500.00 and $131,900.00 per year, depending on experience, location, and employer.

How much do control engineers get paid?

Control engineers typically earn a median annual salary ranging from $70,000 to $110,000, depending on experience, location, and industry. Entry-level positions may start lower, while experienced professionals with specialized skills or certifications can earn higher salaries, especially in industries like manufacturing, oil and gas, or automation.

What does a process control engineer do?

A process control engineer designs, develops, and maintains systems that monitor and regulate industrial processes to ensure efficiency, safety, and quality. They work with control algorithms, automation tools, and instrumentation, often using software like SCADA or DCS, and may require knowledge of process dynamics and control theory. Their role involves troubleshooting, optimizing operations, and ensuring compliance with safety standards.

What are some common challenges faced by process control engineers in a manufacturing environment?

Process control engineers often encounter challenges such as integrating new automation technologies with existing legacy systems, troubleshooting complex process issues, and ensuring minimal downtime during system upgrades. They must also balance process efficiency with strict safety and quality standards. Collaborating closely with operators, maintenance teams, and other engineers is essential to address these challenges and optimize production processes effectively.

What is process control engineering?

Process control engineering is a discipline within engineering that focuses on designing, implementing, and maintaining systems used to control industrial processes. These engineers use instrumentation, sensors, and control systems like PLCs and DCS to monitor and adjust variables such as temperature, pressure, flow, and chemical composition. Their work helps ensure processes run efficiently, safely, and within regulatory standards, often in industries like manufacturing, oil and gas, chemical processing, and pharmaceuticals.

What are the key skills and qualifications needed to thrive as a Process Control Engineer, and why are they important?

To thrive as a Process Control Engineer, you need a strong background in chemical, electrical, or mechanical engineering, along with knowledge of process dynamics and control theory, usually supported by a relevant engineering degree. Familiarity with Distributed Control Systems (DCS), Programmable Logic Controllers (PLCs), and industry certifications like ISA Certified Automation Professional is highly beneficial. Analytical thinking, problem-solving, and effective communication make individuals stand out in this position. These skills are vital to ensure efficient, safe, and reliable operation of automated industrial processes, maximizing productivity and minimizing downtime.

What engineers make $500,000?

Highly experienced process control engineers working in industries such as oil and gas, aerospace, or pharmaceuticals can earn $500,000 or more annually, especially with senior roles, specialized skills, and management responsibilities. Achieving this level often requires advanced degrees, extensive experience, and certifications like Professional Engineer (PE) or Six Sigma. Compensation varies based on location, company size, and individual expertise.

What is the difference between Process Control Engineering vs Instrumentation Engineering?

AspectProcess Control EngineeringInstrumentation Engineering
CredentialsBachelor's in Engineering, certifications like CAP, CCSTBachelor's in Engineering, certifications like CAP, CCST
Work EnvironmentDesigning control systems, programming PLCs, optimizing processesInstalling, maintaining, calibrating instruments and sensors
Industry UsageManufacturing, oil & gas, chemical plantsManufacturing, power plants, process industries

Process Control Engineering focuses on designing and optimizing control systems to regulate industrial processes, while Instrumentation Engineering centers on selecting, installing, and maintaining the instruments that monitor and control those processes. Both roles often collaborate but serve distinct functions within the industry.

What engineers make $300,000 a year?

Senior process control engineers with extensive experience, advanced certifications, and expertise in automation and control systems can earn salaries approaching or exceeding $300,000 annually, especially in high-demand industries like oil and gas or aerospace. Compensation varies based on location, company size, and individual skills, often including bonuses and stock options.
What cities in Washington are hiring for Process Control Engineering jobs? Cities in Washington with the most Process Control Engineering job openings:
Process Control Engineering jobs near you
Process Control Systems Engineer II

Process Control Systems Engineer II

WSSC Water

Laurel, MD

Full-time

Posted 2 days ago

Job description

Position Information
Functional Title Process Control Systems Engineer II Recruitment Category Type Standard Functional Category Engineering & Construction Grade EG.15 FLSA Status Exempt Requisition Number 26-0129 Number of Vacancies 1 Job Level Non-Management Job Code N/A Job Description Summary Organization Name Process Control Engineering Reports to Section Manager, Process Control Engineering Full or Part Time Full Time If Part Time how many hours per week Regular or Temporary Regular Position End Date (if temporary) Work Schedule
Monday - Friday
7:30 am - 4:30 pm
Position Location Laurel
Position Summary Information
General Summary
The Process Control Systems Engineer II performs administrative work and a variety of professional engineering work in the field, plant and/or office to support the design, implementation, testing, and operation of process control systems.
Essential Functions
  • Programs and debugs process control systems including but not limited to field elements and devices, PLCs, HMIs, and reporting software
  • Performs problem definition and requirements analysis, produces justification reports, and develops designs for implementing new process control loops, or new control system to optimize performance of computer-controlled processes
  • Troubleshoots difficult control/data systems
  • Analyzes and tunes difficult process control loops to optimum response and cost-effective control
  • Recommends changes to control strategies or operational modes based on observation of control loops
  • Represents the Division in design teams for facility construction projects
  • Participates in testing, debugging, and start-up of new processes and equipment
  • Recommends hardware and software changes and upgrades to existing systems
  • Reviews plans of projects for functional design and conformance to Commission standards, specifications, and contractual requirements
  • Works extensively with computer based scientific and process control programming
  • Reviews plans for plant alterations or new plant construction
  • Responds to calls to emergency situations outside of normal work hours to support WSSC Water business
Other Functions
  • Deploys and commissions PLC based RTU's in the WSSC Water's SCADA system
  • May be required to participate in the group's emergency duty program
  • Develops cost estimated of water, sewer and related projects
  • Performs other duties as required
Work Environment And Physical Demands
  • Ability to climb ladders and work in confined spaces and elevated locations
  • Ability to hear audible alarms and abnormal equipment noises
  • Ability to visually inspect equipment and processes any time of day or night
Required Knowledge, Skills, And Abilities
  • Working knowledge and ability to install, program, test, tune, troubleshoot, and optimize all process control components including field sensors, PLCs, cabling, networks, operator stations, historical databases, etc.
  • Working knowledge and training in the theory and operation of all components of process control systems
  • Ability and skill in researching what changes in process control are cost justified
  • Ability to effectively interface with operational and technical disciplines (electrical, mechanical, process) engineers to develop changes in ancillary equipment
  • Ability and skill to write and present clear and concise cost justification reports
  • Ability to work with contractors, developers, consultants and the general public and to maintain satisfactory working relationships with subordinates, peers, and supervisors and to work in a team environment
  • Ability to keep abreast of and adapt to changes in the process control technology
  • Ability to lead and provide training for lower level Process Control Technicians
Minimum Education, Experience Requirements
  • Bachelor's degree
  • 3+ years of direct control experience in the design, programming, systems start-up as it is related to new construction and/or control equipment installation, engineering and operations of PLC based distributed process control and/or communication systems in the water and wastewater field

OR
  • High School diploma or equivalent
  • 7+ years experience in an engineering, instrumentation/communications, electrical or operational environment
  • 3+ years of direct control experience in the design, programming, systems start-up as it is related to new construction and/or control equipment installation, engineering and operations of PLC based distributed process control and/or communication systems in the water and wastewater field
Additional Requirements
  • May be assigned to participate in the Division's Emergency Duty Program
  • Completion of the WSSC Financial Disclosure statement within 30 days of employment and annually thereafter
  • Possession of a valid driver's license, with no more than 4 points, and the ability to obtain and maintain a WSSC Water driver's permit within 90 days of hire or transfer date
  • Completion of all safety training as required by WSSC Water
  • Employees in this position are designated or considered emergency personnel; therefore, the employee must report to work as scheduled or as directed by their supervisor when WSSC Water declares an event that requires emergency personnel to report to work
Preferences
  • Knowledge of and demonstrated ability in instrumentation and controls with an emphasis on those types used in water and wastewater stations, plants, transport systems, and incinerators
  • Current knowledge of water and wastewater treatment technologies
  • Registration in the State of Maryland as a Professional Controls Systems Engineer
  • ISA CAP certification
Salary $108,233 - $184,288
Posting Detail Information
EEO Statement Close Date Open Until Filled Yes Special Instructions to Applicants Additional Information
All applicants selected will be subject to drug screening and a background check/verification.

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