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Process Control Engineering Jobs in Washington (NOW HIRING)

Control Engineer 3

Leesburg, VA · On-site

$84K - $109K/yr

They're technical experts in areas such as advanced process control, instrumentation, distributed control systems, PLCs, and SCADA systems. Controls engineers use these skills to design and implement ...

Control Engineer 3

Tysons, VA · On-site

$84K - $109K/yr

Our people are passionate about engineering innovation that improves lives and drives impactful ... They're technical experts in areas such as advanced process control, instrumentation, distributed ...

A 4-year degree in civil or structural engineering, architecture, or construction management ... Perform all initial and follow-up inspections and manage the punch list process. Inspections are ...

Senior Acoustics Engineer

Arlington, VA · On-site

$120K - $165K/yr

... Control Engineering) membership or Board of Noise Control Engineers (BONCE) certification preferred. * Experience supporting community noise permitting and stakeholder engagement processes.

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Process Control Engineering information

See Washington salary details

$59.5K

$111.9K

$166.5K

How much do process control engineering jobs pay per year?

As of Jun 14, 2026, the average yearly pay for process control engineering in Washington is $111,854.00, according to ZipRecruiter salary data. Most workers in this role earn between $85,500.00 and $131,900.00 per year, depending on experience, location, and employer.

How much do control engineers get paid?

Control engineers typically earn a median annual salary ranging from $70,000 to $110,000, depending on experience, location, and industry. Entry-level positions may start lower, while experienced professionals with specialized skills or certifications can earn higher salaries, especially in industries like manufacturing, oil and gas, or automation.

What does a process control engineer do?

A process control engineer designs, develops, and maintains systems that monitor and regulate industrial processes to ensure efficiency, safety, and quality. They work with control algorithms, automation tools, and instrumentation, often using software like SCADA or DCS, and may require knowledge of process dynamics and control theory. Their role involves troubleshooting, optimizing operations, and ensuring compliance with safety standards.

What are some common challenges faced by process control engineers in a manufacturing environment?

Process control engineers often encounter challenges such as integrating new automation technologies with existing legacy systems, troubleshooting complex process issues, and ensuring minimal downtime during system upgrades. They must also balance process efficiency with strict safety and quality standards. Collaborating closely with operators, maintenance teams, and other engineers is essential to address these challenges and optimize production processes effectively.

What is process control engineering?

Process control engineering is a discipline within engineering that focuses on designing, implementing, and maintaining systems used to control industrial processes. These engineers use instrumentation, sensors, and control systems like PLCs and DCS to monitor and adjust variables such as temperature, pressure, flow, and chemical composition. Their work helps ensure processes run efficiently, safely, and within regulatory standards, often in industries like manufacturing, oil and gas, chemical processing, and pharmaceuticals.

What are the key skills and qualifications needed to thrive as a Process Control Engineer, and why are they important?

To thrive as a Process Control Engineer, you need a strong background in chemical, electrical, or mechanical engineering, along with knowledge of process dynamics and control theory, usually supported by a relevant engineering degree. Familiarity with Distributed Control Systems (DCS), Programmable Logic Controllers (PLCs), and industry certifications like ISA Certified Automation Professional is highly beneficial. Analytical thinking, problem-solving, and effective communication make individuals stand out in this position. These skills are vital to ensure efficient, safe, and reliable operation of automated industrial processes, maximizing productivity and minimizing downtime.

What engineers make $500,000?

Highly experienced process control engineers working in industries such as oil and gas, aerospace, or pharmaceuticals can earn $500,000 or more annually, especially with senior roles, specialized skills, and management responsibilities. Achieving this level often requires advanced degrees, extensive experience, and certifications like Professional Engineer (PE) or Six Sigma. Compensation varies based on location, company size, and individual expertise.

What is the difference between Process Control Engineering vs Instrumentation Engineering?

AspectProcess Control EngineeringInstrumentation Engineering
CredentialsBachelor's in Engineering, certifications like CAP, CCSTBachelor's in Engineering, certifications like CAP, CCST
Work EnvironmentDesigning control systems, programming PLCs, optimizing processesInstalling, maintaining, calibrating instruments and sensors
Industry UsageManufacturing, oil & gas, chemical plantsManufacturing, power plants, process industries

Process Control Engineering focuses on designing and optimizing control systems to regulate industrial processes, while Instrumentation Engineering centers on selecting, installing, and maintaining the instruments that monitor and control those processes. Both roles often collaborate but serve distinct functions within the industry.

What engineers make $300,000 a year?

Senior process control engineers with extensive experience, advanced certifications, and expertise in automation and control systems can earn salaries approaching or exceeding $300,000 annually, especially in high-demand industries like oil and gas or aerospace. Compensation varies based on location, company size, and individual skills, often including bonuses and stock options.
What cities in Washington are hiring for Process Control Engineering jobs? Cities in Washington with the most Process Control Engineering job openings:
Electrochemical Process Specialist

Electrochemical Process Specialist

Boston Government Services, LLC

Washington, DC • On-site

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 11 days ago


Job description

Boston Government Services, LLC. (BGS) is seeking an Electrochemical Process Specialist to support our clients in Washington, DC.


BGS is an engineering, technology, and security firm helping to advance missions of national importance for government programs, national laboratories, national security facilities, nuclear operations, and complex projects. We support clients at every stage, from strategic planning and program management to the execution of engineering and technical activities. We work to attract and retain the best talent because the best talent delivers the best results for our clients. Our capabilities are based on our experience in complex, secure, and highly regulated environments. We leverage our experience and capabilities to provide mission-driven solutions tuned to our client's mission needs and strategic direction.


Work that Matters. People that Matter More. At BGS, we believe meaningful work starts with great people. We foster a culture built on respect, collaboration, and accountability—where employees are empowered to contribute ideas, grow professionally, and make an impact. We care about our employees’ well-being through competitive benefits, clear expectations, and an environment that values both excellence and connection.


If you align with BGS’ company values and culture, we would love for you to explore opportunities to join our growing team by checking out the job description below!


The Department of Energy’s (DOE) Industrial Technologies Office (ITO) accelerates the innovation and adoption of cost-effective technologies that position American industry to lead on the competitive stage in evolving global markets. ITO provides planning, management, and direction necessary for a balanced national program of research, development, demonstration, technical assistance, and workforce development to drive energy, materials, and production efficiency across the industrial sector.


About the Role:

The Industrial Technologies Office (ITO) is seeking an early- to mid-career candidate to support the innovation and adoption of technologies developed through federal programs. The role requires interacting closely with R&D projects that produce significant cost- and energy savings and improve the competitiveness of U.S industry. This candidate will serve as a Subject Matter Expert on electrochemical processes and will conduct extensive, informed analysis to develop R&D strategy, create solicitations for federally funded projects, and support a multimillion-dollar technical project portfolio. The selected contractor will engage deeply in technical projects and activities, interacting with experts in academia, industry, and at the national labs.

Responsibilities:

The position will have responsibilities in the following areas:

  • R&D Strategy and Solicitation Development:
    • Develop research and development (R&D) strategy through informed analysis of technical and market barriers and opportunities for electrochemical processes in manufacturing.
    • Lead the development of R&D solicitations to attract proposals aligned with strategic goals.
  • Technical Project Portfolio Management Support:
    • Provide active project management support on behalf of DOE for a multimillion-dollar technical project portfolio.
    • Engage with industry stakeholders and National Labs to support decisions, monitor progress, and ensure project objectives are met.
  • Data Analysis and Leadership Briefing:
    • Interpret complex technical and financial data from multiple sources, including active projects and market trends.
    • Synthesize findings and presents clear, concise analyses and recommendations to senior leadership to inform strategic decision-making.
  • Stakeholder Engagement and Technical Advising:
    • Serve as a Subject Matter Expert on electrochemical process technology, engaging with industry partners, academic institutions, and National Labs.
    • Provide technical guidance and fosters collaborations to advance DOE's mission in energy-intensive manufacturing sectors like chemicals and iron/steel production.


Requirements:

  • Bachelor’s degree in inorganic chemistry or chemical engineering
  • Minimum of 3 years of experience in with federally funded R&D in energy, preferably working for the DOE as a fed or contractor, or with the National Labs:
    • R&D Strategy development.
    • R&D Solicitation development.
    • Technology Project Management.
    • Industry and/or public service experience.
  • Ability to engage industry stakeholders and to help support decisions on a multimillion-dollar technical project portfolio.
  • Ability to interpret data from multiple sources and present it to leadership in a clear manner.
  • A passion for improving energy efficiency and industrial innovation.
  • Must be a U.S. citizen.
  • Successful drug screening.
  • Must be eligible to obtain and maintain a security or clearance badge.


Preferred qualifications:

  • Located in the Washington DC area with a hybrid work arrangement.
  • Advanced degree in Inorganic chemistry, or chemical engineering, PhD preferred.
  • 5+ years of federal R&D experience in energy technology development.
  • Membership in pertinent associations is helpful.


Location/Work Arrangement:

  • This position is a Hybrid Work Arrangement in Washington, DC with some travel/onsite requirements.
  • Schedule is full-time, Monday – Friday 40-hour week.


Benefits:

BGS offers a competitive total compensation package to eligible employees. Benefits include Health, Dental, Vision, Life Insurance, Paid Vacation, 401K, Long and Short-Term Disability.


EEO:

BGS is an Equal Opportunity/Affirmative Action employer. All qualified applicants are encouraged to apply and will receive consideration for employment without regard to race, color, religion, sex, national origin, disability, or protected veteran status.


Exclusive Agreement Disclaimer:

BGS has standing contracts with federal agencies throughout the United States. We require an affirmative exclusive agreement to represent all candidates to our clients. By submitting this application, you are consenting to allow BGS to represent you as a candidate for the role in which you are applying.


Schedule is full-time, Monday – Friday 40-hour week.